Rheem HE119-130LP Use And Care Manual

Rheem HE119-130LP Use And Care Manual

Advantageplus series high efficiency commercial gas water heater
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High Efficiency Commercial Gas Water Heater
USE & CARE MANUAL
WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR
!
Recognize this symbol as an Indication of Important
Safety Information!
!
NOTICE: This water heater is designed for use in a commercial application. The installation and
maintenance of it should be performed by qualified, licensed service personnel.
!
WARNING: Read and review this entire manual with special emphasis on the Venting and Operation
Sections prior to any installation work.
!
CALIFORNIA PROPOSITION 65 WARNING:This product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
!
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
!
FOR YOUR SAFETY!
— Do not store or use gasoline or other flammable
vapors or liquids or other combustible materials in
the vicinity of this or any other appliance.To do so
may result in an explosion or fire.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
Printed in the USA
OFF
ON
This Use & Care Manual covers the following model numbers:
HE45-100N
HE119-130N
HE45-130N
HE119-160N
HE45-160N
HE119-199N
HE45-199N
HE80-130N
HE45-100LP
HE80-160N
HE45-130LP
HE80-199N
HE45-160LP
!
Do Not Destroy this Manual. Please read carefully
and keep in a safe place for Future Reference.
Immediately call your gas supplier from a neigh-
bor's phone. Follow the gas supplier's instruc-
tions.
If you cannot reach your gas supplier, call the fire
department.
Do not return to your building until authorized by
the gas supplier or fire department.
— Improper installation, adjustment, alteration, ser-
vice or maintenance can cause injury, property
damage or death. Refer to this manual. Installation
and service must be performed by a qualified
installer, service agency or the gas supplier.
HE45-199LP
HE80-130LP
HE80-160LP
HE80-199LP
HE119-130LP
HE119-160LP
HE119-199LP
AP12158-2 (04/05)

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Summary of Contents for Rheem HE119-130LP

  • Page 1 Recognize this symbol as an Indication of Important Safety Information! NOTICE: This water heater is designed for use in a commercial application. The installation and maintenance of it should be performed by qualified, licensed service personnel. WARNING: Read and review this entire manual with special emphasis on the Venting and Operation Sections prior to any installation work.
  • Page 2: Specifications

    RECOVERY CAPACITIES Recovery in U.S. Gallons/Hr. (GPH) and Liters/Hr. (LPH) at Various Temperature Rises MODEL INPUT (BTU/HR) THERMAL NUMBER NAT. & LP EFFICIENCY UNITS HE45-100 100,000 HE45-130 HE80-130 130,000 HE119-130 HE80-160 160,000 HE119-160 HE80-199 199,000 HE119-199 Recovery rating is based on thermal efficiencies obtained in an AGA certified laboratory. BOOSTER MODELS Recovery in U.S.
  • Page 3: General Safety Precautions

    Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular attention to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property damage, bodily injury or death.
  • Page 4 To comply with safety regulations, the thermostat was set at its lowest setting before the water heater was shipped from the factory. See the section titled SET POINT ADJUSTMENT PROCEDURE to set the electron- ic thermostat.
  • Page 5: Local Installation Regulations

    VA 22209 as booklet Z223.1 or National Fire Prevention Association, 1 Batterymarch Park, Quincy, MA 02269 as booklet NFPA 54. The water heater must be located or protected so it is not subject to physical damage, for example, by moving objects, area flooding, etc.
  • Page 6: Domestic Water Connections

    The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices. DOMESTIC WATER CONNECTIONS The water connections must be installed in accordance with all national and local plumbing codes, or any pre- vailing standard.
  • Page 7: Electrical Connection

    120 volts, 60 Hz., 10 amp service. It is recommended that an electrical disconnect switch be placed near the water heater, and that the con- nection to the AdvantagePlus be made using 3/8" extra- flex, or 3/8" greenfield (or equivalent). This unit must be wired with #14 AWG, and fused for no more than 15 amps.
  • Page 8 VENTING WHEN USING 3" VENT PIPE (ONLY MODELS WITH INPUTS OF 100,000 BTU AND 130,000 BTU ARE CERTIFIED TO USE 2" VENT PIPE, SEE SPECIAL VENTING INSTRUCTIONS SECTION) For inlet air supply, top pipe on the right of the shroud, use 3"...
  • Page 9 or two 45 degree elbows. Then use a 4" x 3" PVC or 4" x 3" ABS reducing coupling. Then proceed with PVC 4" NON FOAM CORE pipe and fittings for both the intake and exhaust piping. On 4" piping you may go an addi- tional 125 equivalent feet of pipe and fittings, combined total length.
  • Page 10 FRICTION LOSS EQUIVALENCE TABLES 3" VENTED MODELS FITTING EQUIVALENT DESCRIPTION FEET OF PIPE 3" 90˚ 3" 45˚ 3" Coupling 3" Tee 3" Pipe 1' = 1' 3" Concentric vent kit 3" V1000 vent kit VENTING EXAMPLES (NOTE: SHOWN AS INTAKE & EXHAUST PIPE FITTINGS ADDED TOGETHER * = MINIMUM VENT LENGTH TOTAL COMBINED VENT LENGTH...
  • Page 11: Operation

    CONTROL DESCRIPTION The fully integrated water heater control is an all elec- tronic, fully automatic controller which will provide many years of trouble free service. The control requires no periodic maintenance and includes a built-in micro- processor which performs a number of diagnostic tests to verify proper appliance and control operation.
  • Page 12 THERMOSTAT DIFFERENTIAL ADJUSTMENT PROCEDURE To allow proper water heater operation, the control has an 8°F "window" around the set point. This means that the burner will be turned on when the water temperature drops to 4°F below the set point, and it will be turned off when the water temperature reaches 4°F above the set...
  • Page 13: Failure To Operate

    The limited warranty is voided when failure of water heater is due to a corrosive atmosphere. (Reference is made to the limited warranty for complete terms and conditions.)
  • Page 14 Components of the AdvantagePlus 1. 1/2” NPT x 6” Gas Inlet Nipple 2. Gas Valve 3. Gas Valve Elbow 4. Gas Orifice Union 5. Gas Orifice 6. Union Connector Nipple 7. Main Control PC Board 8. Display PC Board 9. Pressure Switch 10.
  • Page 15: Gas Valve Adjustment

    GAS VALVE ADJUSTMENT Let the unit start to cycle and listen carefully to the igni- tion. If the ignition was quiet, the valve will need no adjustment. If it was a loud ignition, the unit rumbles, or there was no ignition at all, follow these steps: IF THERE WAS NO IGNITION: 1.
  • Page 16 STATUS INDICATIONS UNDER NORMAL CONDITIONS LINE COMB BLOWER IGNITER ELEMENT 1. Idle Status LINE COMB BLOWER IGNITER ELEMENT 2. Call for Heat LINE COMB BLOWER IGNITER ELEMENT 3. Combustion Blower Powered NOTICE: If an error message is still indicated after removal of the replaceable 3 amp fuse on the CONTROL, there is a problem with the transformer.
  • Page 17 PRESSURE ECO/VENT LINE SWITCH SWITCH COMB BLOWER CONTROL ELECTRONICS IGNITER ELEMENT WATER CONTROL TEMPERATURE HEALTH 4. Pressure Switch Closes, Pre-purge Cycle Starts PRESSURE ECO/VENT LINE SWITCH SWITCH COMB BLOWER CONTROL ELECTRONICS IGNITER ELEMENT WATER CONTROL TEMPERATURE HEALTH 6. Burner Light-off PRESSURE ECO/VENT LINE...
  • Page 18 PRESSURE ECO/VENT LINE SWITCH SWITCH COMB BLOWER CONTROL ELECTRONICS IGNITER ELEMENT WATER CONTROL TEMPERATURE HEALTH PRESSURE ECO/VENT LINE SWITCH SWITCH COMB BLOWER CONTROL ELECTRONICS IGNITER ELEMENT WATER CONTROL TEMPERATURE HEALTH NO INCOMING LINE VOLTAGE OR 24 VOLT POSSIBLE CAUSE 1. No Input power. VALVE VALVE RLY 2...
  • Page 19: Ignition Lockout

    PRESSURE ECO/VENT LINE SWITCH SWITCH COMB BLOWER CONTROL ELECTRONICS IGNITER ELEMENT WATER CONTROL TEMPERATURE HEALTH PRESSURE ECO/VENT LINE SWITCH SWITCH COMB BLOWER CONTROL ELECTRONICS IGNITER ELEMENT WATER CONTROL TEMPERATURE HEALTH This condition results from a failure to establish burner ignition after three successive trials.
  • Page 20: Combustion Air Blockage

    PRESSURE ECO/VENT LINE SWITCH SWITCH COMB BLOWER CONTROL ELECTRONICS IGNITER ELEMENT WATER CONTROL TEMPERATURE HEALTH PRESSURE ECO/VENT LINE SWITCH SWITCH COMB BLOWER CONTROL ELECTRONICS IGNITER ELEMENT WATER CONTROL TEMPERATURE HEALTH PRESSURE ECO/VENT LINE SWITCH SWITCH COMB BLOWER CONTROL ELECTRONICS IGNITER ELEMENT WATER CONTROL...
  • Page 22 Integrated Water Heater Control Parts Identification Drawing...
  • Page 23 24" MIN. 10' - 0" MIN. 12" MIN.
  • Page 24 INTAKE 3" PVC MIN. 10' REQ'D COLD 3" ABS MIN. 84" EXHAUST REQ'D FIGURE 5 - SIDE WALL VENTING 3" 4" (SIDE VIEW) INTAKE COLD EXHAUST FLOOR MOUNTED PIPE SUPPORT Venting Samples 3' TO 4" PVC 4" PVC REDUCING COUPLING 12"...
  • Page 25 AdvantagePlus with Storage Tank COLD PUMP Sample Reverse Manifold and Piping Diagram for the AdvantagePlus. Check Local Codes for specific piping requirements. COLD WATER COLD WATER HOT WATER HOT WATER HOT WATER PUMP CHECK VALVE CONDENSATE DRAIN CONDENSATE DRAIN CONDENSATE DRAIN THE INFORMATION CONTAINED IN THIS MANUAL IS FOR GUIDANCE ONLY.
  • Page 26: Sequence Of Operations

    None. No power has been Fill tank applied. Ensure gas connections are present and no leaks Ensure water heater is properly vented LINE See Flashing LED table 24 VAC Unit is polarity sensitive. Ensure GREEN polarity LED on ECO/VENT SWITCH main control board is on.
  • Page 27 Action Power is applied to the gas valve. Gas flows into the burner chamber. Igniter remains on for an addition 4 seconds. Burner lights. Presence of flame is rectified. Water is heating. (Notice igniter element LED is OFF.) Verify flame presence through sight window. Water reaches thermostat setting - plus 4˚.
  • Page 28 What they mean, controller functions, possible causes and suggested service remedies. LED Flashing Controlling Function LINE Monitors incoming AC line voltage. ON when line voltage is present. Does not have 120 VAC 24 VAC Monitors incoming voltage from the transformer. ON when secondary 24 Does not have 24 VAC VAC is present.
  • Page 29: Troubleshooting Guide

    When contacting the manufacturer, the following information should be made available: 1. Model and serial number of the water heater as shown on the rat- ing plate attached to the jacket of the water heater. 2. Address where the water heater is located and can be seen.
  • Page 30 MOST COMMON ADVANTAGEPLUS INSTALLATION CONCERNS VENTING: VENT LENGTH TOO LONG - OVER 85’ VENTING NOT PITCHED PROPERLY - CONDENSATE BUILD UP IN VENT EXHAUST GAS RE-CIRCULATION - VENT TERMINALS NOT USED, WRONG FITTINGS USED, SIGHT PROBLEMS BUSH IN FRONT OF VENT TERMINAL INSIDE CORNER OF BUILDING FOR VENT LOCATION OVERHANG WITH VENT UNDERNEATH COMPOUND ROOF PITCH, OR ABOVE ROOF FIRE WALL...

This manual is also suitable for:

He119-130nHe119-160lpHe119-160nHe119-199lpHe119-199nHe45-100lp ... Show all

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