Quadra-Fire 5100I-GD-B User Manual
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Quadra-Fire 5100I-GD-B User Manual

5100-i act wood insert advanced combustion technology
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Model:
5100I-GD-B
5100I-NL-B
•
If the information in these instruc-
tions is not followed exactly, a fire
may result causing property damage,
personal injury, or death.
• Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
• Do not overfire - If heater or chimney
connector glows, you are overfiring.
Overfiring will void your warranty.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an
NFI certified professional.
www.quadrafire.com
5100-I ACT WOOD INSERT
Advanced Combustion Technology (ACT)
DO NOT DISCARD THIS MANUAL
• Read, understand and
Important operating
and maintenance in-
structions included.
WARNING
NOTICE
follow these instructions
for safe installation and
operation.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in the same room
as appliance
• Alert children and adults to hazards of high
temperatures
High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other
combustibles away.
438-0380E
R
Tested and
O-T L
Listed by
C
OMNI-Test Laboratories, Inc.
• Leave this manual with
party responsible for
use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation and cool
down.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
Portland
Oregon USA
US
April 21, 2010

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Summary of Contents for Quadra-Fire 5100I-GD-B

  • Page 1 Advanced Combustion Technology (ACT) Model: 5100I-GD-B 5100I-NL-B • Important operating and maintenance in- structions included. WARNING If the information in these instruc- tions is not followed exactly, a fire may result causing property damage, personal injury, or death. • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. • Do not overfire - If heater or chimney connector glows, you are overfiring.
  • Page 2 & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and perfor- mance. This commitment begins with our research of the market, includ- ing ‘Voice of the Customer’ contacts, ensuring we make prod- ucts that will satisfy your needs. Our Research and Development...

  • Page 3: Table Of Contents

    Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Indicates practices which may cause damage to the fireplace or to property. Section 1: Listing and Code Approvals A. Appliance Certifications ...4 B. Mobile Home Approved ...4 C. Glass Specifications ..4 D.

  • Page 4: Section 1: Listing And Code Approvals

    TYPE: UL18 and ULC S68 and (UM) STANDARD: 8-HUD, Mobile Home Approved. The Quadra-Fire 5100-I ACT Wood Inserts meets the U.S. Environmental Protection Agency’s 1990 particulate emis- sion standards. B. Mobile Home Approved This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided.

  • Page 5: Section 2: Getting Started

    Getting Started A. Design, Installation & Location Considerations Consideration must be given to: • Safety • Convenience • Traffic flow • Chimney and chimney connector required It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation. We recommend that a qualified building inspector and your insurance company representative review your plans before and after installation.

  • Page 6: Negative Pressure

    C. Negative Pressure Draft is the pressure difference needed to vent appliances successfully. Considerations for successful draft include: • Preventing negative pressure • Location of appliance and chimney Negative pressure results from the imbalance of air avail- able for the fireplace to operate properly. Causes for this imbalance include: • Exhaust fans (kitchen, bath) etc.) • Range hoods • Combustion air requirements for furnaces, water heaters and other combustion appliances • Clothes dryers • Location of return-air vents to furnace or air condi-...

  • Page 7: Flue Draft Considerations

    D. Flue Draft Considerations Location of the appliance and chimney will affect perfor- mance. As shown in Figure 6.1 on page 6 the chimney should: • Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die down of the fire. •...

  • Page 8: Appliance Dimensions

    Dimensions and Clearances A. Appliance Dimensions NOTE: Flue Collar: 6 inch (152mm) diameter (ID) SIDE VIEW 26-3/4" (679mm) 9-1/8" (232mm) 22-1/4" (565mm) (267mm) 29-5/8" (752mm) Page 8 5100-I ACT WOOD INSERT 17-5/8" (448mm) 12.0" (305mm) 21-1/8" (537mm) 10-1/2" 438-0380E TOP VIEW 34-3/16"...

  • Page 9: Clearances To Combustibles

    Clearance to Combustibles Maximum Mantel Depth: 12 inches (305mm) Mantel Insert Hearth Extension Minimum Clearances To Combustible Material Masonry, Heat Exchanger & *Zero Clearance 12"/305mm 40"/1015mm With 8 inch (203mm) Mantel Deflector 12"/305mm 27"/686mm Maximum Mantel Depth 12”/305mm FLOOR PROTECTION 16"/406mm 8"/200mm CANADA...

  • Page 10: Hearth Extension

    F. Hearth Extension If the hearth extension is lower than the fireplace opening, the portion of the insert extending onto the hearth must be supported. Manufacturer designed adjustable support kit can be ordered from your dealer. Refer to page 23. Hearth Extension Insulation Alternatives, R Value = 1.03 k per Material inch thick Hearth & Home HX & HX 0.49 USG Micore 00™...

  • Page 11: Section 4: Installation Considerations

    Installation Considerations A. Outside Air Installation NOTE: If your home is fairly airtight, it is recommend that you install the outside air that comes standard with the appli- ance. If you are installing into a Mobile Home, outside air is required. NOTE: The fireplace must have an outside air supply coming into it in order for the insert outside air kit to be used.

  • Page 12: Blower Cord Location

    B. Blower Cord Location The 5100-I Insert comes standard with  blowers, installed at the factory with the power cord on right side of insert (as you face the unit). Do not route the power cord under or in front of appliance. The power cord can also be installed on the left side. Follow instructions below. Green grounding wire Black wire into Blue Connector Left Blower Snap Disc Connecto r Blue Connector...

  • Page 13: Wiring Diagram

    C. Wiring Diagram Figure 13.1 D. Optional Offset Adapter Determine offset needed and adjust adapter accordingly however, DO NOT OVER EXTEND ADAPTER. Follow the detailed instructions that are supplied with the offset adapter. Slide gasket between Chimney Mounting halves Liner Bracket Offset Adapter Apply bead of stove cement...

  • Page 14: Section 5: Chimney Requirements

    Chimney Requirements A. Venting Systems Chimney Connector: It is also known as flue pipe or stove pipe. It must be 6 inches (152mm) minimum diameter stainless steel connector pipe. Chimney: The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements as specified below.
  • Page 15 Masonry Chimney (Cont’d) The Quadra-Fire 5100-I Insert conforms with the UL 18 and ULC S68 (Canada) in all respects, and is approved to UL & ULC safety standards for installation and use within a fireplace with a masonry chimney in accordance with NFPA 11 and CAN/CSA-B65-01.

  • Page 16: Metal Heat Circulating Masonry

    E. Metal Heat Circulating Masonry This insert conforms with the safety standard UL-18 and ULC S68 (Canada) in all respects and is approved to UL & ULC safety standards for installation and use within a fire- place with masonry chimney, in accordance with NFPA 11, with a direct flue collar connection.

  • Page 17: Altering Fireplace

    Prefabricated Metal Chimney (Cont’d) Minimum Width of Cavity Opening Minimum Height Minimum Depth from Front to Rear NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installtion into fireplaces without a permit will void the listing. NOTICE: In Canada when using a factory-built chim- ney it must be safety listed, Type UL103 HT (2100 [1149 C] CLASS “A”...

  • Page 18: Ovalizing Round Stainless Steel Liners

    Ensure that the ovalization is minimized to the extent required to fit through the damper. J. Chimney Height / Rise and Run To be sure that your Quadra-Fire insert burns properly, the chimney draft (static pressure) should be approximately -0.10 inches water column (W.C.) during a high burn and -0.04 inches W.C. during a low burn, measured 6 inches (152mm)

  • Page 19: Chimney Termination Requirments

    L. Chimney Termination Requirements Follow manufacturers instructions for clearances, securing, flashing and terminating the chimney. • Must have an approved and listed cap • Must not be located where it will become plugged by snow or other material • Must terminate at least 3 feet (91cm) above the roof and at least 2 feet (61cm) above any portion of the roof within 10 feet (305cm). • Must be located away from trees or other structures M. 2-10-3 Rule These are safety requirements and are not meant to assure proper flue draft 2 ft.

  • Page 20: Section 6: Mobile Home

    Mobile Home Installation Installations Into Zero-Clearance Fireplaces in Mobile Homes (USA Only) 1. An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire. Smoke spillage can also set off smoke alarms.

  • Page 21: Section 7: Appliance Set-Up

    Appliance Set-up A. Installation Outline 1. Record serial number on back cover of manual. . Remove the leveling bolts from the component pack and start the bolts in the weld nuts. Figure 21.1. . Position insert on hearth with rear of insert extending into fireplace opening. Slide insert on its base into the open- ing leaving approximately 4 inches (102mm) protruding out the front.

  • Page 22: Securing Liner To Flue Collar

    2. Assembling Trim a. Place protective covering on surface to be used to assemble the trim pieces. Lay the trim face down. b. Attach the 2 side trim pieces to the top trim at each corner using the “L” bracket included in fasteners package. Slide assembled trim over panel set. Figure 22.1.

  • Page 23: Adj. Zero Clearance Trim Support

    E. Zero Clearance Adjustable Trim Support Size: 12” d x 50” w, 2-10” h Included in Kit: Tools Needed: Phillips head screwdriver 1) Trim top Sheet metal shears (1) Trim front () Trim sides Measuring tape Gloves Double-sided tape (already installed) 1. The 10 screws on each set of scissors will already be loose when shipped. Figure 23.1.

  • Page 24: Section 8: Operating Instructions

    In recent years there has been an increasing concern about air quality. Much of the blame for poor air quality has been placed on the burning of wood for home heating. In order to improve the situation, we at Quadra-Fire have developed cleaner-burning woodstoves that surpass the requirements for emissions established by our governing agencies. These woodstoves, like any other appliances, must be properly operated in order to insure that they perform the way they are designed to perform. Improper operation can turn most any...

  • Page 25: Building A Fire

    2. Second Stage The next stage of burning, the secondary stage, is the period when the wood gives off flammable gases which burn above the fuel with bright flames. During this stage of burning it is very important that the flames be maintained and not allowed to go out.

  • Page 26: Burn Rates & Operating Efficiencies

    For maximum operating efficiency with the lowest emissions, follow these operating procedures: Regardless of desired heat output, when loading insert, burn your Quadra-Fire with both air controls wide open for a minimum of 5 to 15 minutes. Regulate burn rate (heat output) by using the Primary Con- trol (center control under ashlip). The Start-Up Air Control (right control) is mainly for initial start-up and reloading.

  • Page 27: Air Controls

    G. Air Controls Start-up Air System The combustion air enters at the rear of the firebox through the rear air tubes. This air supply is controlled by the Start- up Air Control. Primary Air System The primary air enters at the upper front of the firebox, near the top of the glass door.

  • Page 28: Correct Baffle & Blanket Placement

    I. Correct Baffle & Blanket Placement WARNING Fire Risk Firebox damage due to improper baffle place- ment is not covered by warranty. Operate the wood burning appliance with the baffle in the correct position only. Not doing so could result in: • Reduced efficiency • Overheating the chimney • Overheating the rear of the firebox • Poor performance Ensure correct baffle placement and replace baffle com- ponents if damaged or missing.

  • Page 29: Frequently Asked Questions

    J. Frequently Asked Questions ISSUES Odor from appliance Metallic noise Whirring sound April 21, 2010 5100-I ACT WOOD INSERT When first operated, this appliance may release an odor for the first several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing.

  • Page 30: General Maintenance & Cleaning

    Maintaining & Servicing Your Appliance A. General Maintenance 1. Creosote (Chimney) Cleaning • Frequency: Every 2 months during heating season or as recommended by a certified chimney sweep; more frequently if chimney exceeds or is under 1-16 ft (.7 to 4.87m) measured from bottom of appliance. By: Homeowner / Chimney Sweep • Remove all ash from the firebox and extinguish •...
  • Page 31 Quadra-Fire stoves are equipped with ceramic super heat- resistant glass, which can only be broken by impact or misuse. Do not slam stove door or impact the glass. When closing door, make sure that logs do not protrude against the glass.

  • Page 32: Quick Reference Maintenance Guide

    B. Quick Reference Maintenance Guide BAFFLE & BLANKET PLACEMENT Baffle and blanket placement is critical to heat out- put, efficiency and overall life of the unit. Make sure the baffle is pushed all of the way to the back of the firebox and the blanket is laying flat.

  • Page 33: Glass Replacement - Door

    NOT OVERTIGHTEN. 9. Replace the door on the appliance. Quadra-Fire stoves are equipped with ceramic super heat- resistant glass, which can only be broken by impact or misuse. Do not slam stove door or impact the glass. When closing door, make sure that logs do not protrude against the glass. Inspect glass regularly. If you find a crack or break, immediately put the fire out and return the door to your dealer for replacement of glass before further use.

  • Page 34: Door Handle Assembly

    E. Door Handle Assembly Replacement • Frequency: As needed By: Homeowner / Qualified service technician • Task: See the following instructions. • 1. Install washer on door handle shaft. . Slide door handle through door. 3. Install second washer(s) as shown. . Install key in groove. 5. Align groove in latch cam with key; slide latch cam over shaft 6.

  • Page 35: Firebrick Replacement

    G. Firebrick Replacement • Frequency: As needed By: Homeowner / Qualified service technician • Task: See the following instructions. • The firebox is lined with high quality firebrick, which has exceptional insulating properties. There is no need to use a grate; simply build a fire on the firebox floor. Do not operate appliance without firebrick.

  • Page 36: Baffle & Manifold Tube Removal

    H. Baffle Removal • Frequency: As needed By: Homeowner / Qualified service technician • Task: See the following instructions. • 1. Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container. . Remove ceramic blanket from above the baffle. . With a /16 inch Allen wrench, remove  front manifold tube retainer bolts on the air channel under the end of the front tubes.

  • Page 37: Section 10: Troubleshooting

    Troubleshooting Start Fire Problems Can’t get fire started Not enough kindling/paper or no Excessive smoke or kindling/paper spillage Not enough air for fire to ignite Burns too slowly Smolders, sizzles Wood condition is too wet, too large Bed of coals not established before adding wood Flue blockage such as birds’ nests or leaves in termination cap Down draft or negative pressure Competition with exhaust devices Fire burns too fast Extremely dry or soft wood...

  • Page 38: Section 11: Reference Material

    5100-I ACT WOOD INSERT Reference Materials A. Exploded Drawings 7025-026 5-14-09 Figure 38.1 Page 8 438-0380E April 21, 2010...

  • Page 39: Service Parts & Accessories

    B. Service Parts & Accessories IMPORTANT: THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number. all parts listed may be orderd from an authorized dealer Item Description Ceramic Fiber Blanket, 1/ “ Thick Baffle Fiberboard Mount, Blower, Left Hinge Pins, 1/” Door Assembly Spring Handle, 1/”...
  • Page 40 To order the entire assembly, order the top line part number only. HOW TO ORDER To order an individual part from an assembly, order the part(s) listed in the indented portion. Item Description Louver Assembly Only Louver, Single Nut, keps Lock, 8- Screw, Pan Head Philips 8- X Screw, Sheet Metal #8 X 1/ S- Grip Snap Disc, Ceramic Speed Control Only (Rheostat) Wire Harness Window Assembly, Side Bolt, Window Frame Glass, Window Nut, keps Lock, 8-...
  • Page 41 Description Adjustable Hearth Support Mantle Deflector, 8 Inch Offset Adapter Panel & Gold Trim, Ots Component Pack Assembly Logo, Quadra-Fire Trim Set Only Panel & Gold Trim, Std Component Pack Assembly Logo, Quadra-Fire Trim Set Only Panel & Nickel Trim, Ots...

  • Page 42: Warranty Policy

    5100-I ACT WOOD INSERT C. Warranty Policy Page  438-0380E April 21, 2010...
  • Page 43 5100-I ACT WOOD INSERT Page  April 21, 2010 438-0380E...

  • Page 44: Contact Information

    Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer, please visit our web site at www.quadrafire.com • Important operating and maintenance in- structions included. We recommend that you record the following pertinent...

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