Poulan Pro 960 61 01-57 Owner's Manual

Poulan lawn tractor owner's manual

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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL:
PP16H36RB
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
532 42 87-61 05.12.09 TH
Do Not Throw Away
04040
WARNING:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
Printed in U.S.A.

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Summary of Contents for Poulan Pro Poulan Pro 960 61 01-57

  • Page 1 IMPORTANT MANUAL OWNER'S MANUAL MODEL: PP16H36RB LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com 532 42 87-61 05.12.09 TH Do Not Throw Away 04040 WARNING: Read this Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry.
  • Page 2: Safety Rules

    Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. WARNING: In order to prevent ac- ci den tal starting when setting up, trans port ing, ad just ing or making re- pairs, al ways dis con nect spark plug...
  • Page 3 Safe Operation Practices for Ride-On Mowers III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them. •...
  • Page 4: Table Of Contents

    PRODUCT SPECIFICATIONS Gasoline Capacity 2.0 Gallons and type: Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: 48 oz. (1.4 L) Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 0-5.2 Reverse: 0-2.9 Charging System: 3 Amps Battery 5 Amps Headlights...
  • Page 5: Unassembled Parts

    UNASSEMBLED PARTS Steering Wheel Insert Steering Boot Steering Wheel Adapter...
  • Page 6: Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 7 • First connect RED battery cable to positive (+) ter- minal with hex bolt and keps nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) ter- minal with remaining hex bolt and keps nut. Tighten securely. •...
  • Page 8 TO INSTALL BAGGER COM PO NENTS TO TRAC TOR (See Figs. 4A-4D) • Remove discharge chute from rear of tractor. Unhook the two (2) straps and pull chute out and away from tractor. • Remove the two (2) 3/8 nuts and flat washers from the bolts at the tractor back plate.
  • Page 9: Vertical Adjustment

    RETAINER SPRING VINYL BINDING RETAINER SPRING Fig. 5B • Push cap over end of bagger dump handle. NOTE: For future use, the clevis pin may be removed in order to use the handle to clear the chute in the event it has become clogged.
  • Page 10: Assembly

    CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled.
  • Page 11: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. REVERSE NEUTRAL REVERSE ENGINE ON ENGINE OFF OPERATION SYSTEM (ROS) OIL PRESSURE FUEL OVER TEMP LIGHT ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED LIGHTS ON FREE WHEEL...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. SERVICE REMINDER/ HOURMETER LIGHT SWITCH CLUTCH/BRAKE PEDAL...
  • Page 13: How To Use Your Tractor

    The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your trac- tor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
  • Page 14 • Adjust mower to desired cutting height (See “TO AD- JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual). • With mower in desired height of cut po si tion, gauge wheels should be assembled so they are slightly off the ground.
  • Page 15: Before Starting The Engine

    • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.
  • Page 16: Mowing Tips

    • Place the motion control lever in neutral. Re lease the parking brake and let the clutch/brake slowly return to operating position. • Allow one minute for transmission to warm up. This can be done during the engine warm up period. •...
  • Page 17 TO DUMP BAGGER (See Fig.16) Your tractor is equipped with a Dump Bag Alarm. To turn off the alarm disengage the attachment clutch switch. • Position tractor in location you wish to dump bag ger. • Place motion control lever in Neu tral po si tion and set parking brake.
  • Page 18: Maintenance Schedule

    MAINTENANCE SCHEDULE Check Brake Operation Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) Change Engine Oil (without oil filter) Clean Air Filter...
  • Page 19: Maintenance

    TRACTOR Always observe safety rules when per form ing any main- te nance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST BRAKE”...
  • Page 20 BLADE FLAT WASHER BLADE BOLT LEFT HAND 6 STAR PATTERN THREADED 6 STAR CENTER HOLE LOCK WASHER Fig. 21 BATTERY Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
  • Page 21 • Unlock drain valve by pushing inward and turning coun ter clock wise. • To open, pull out on the drain valve. • After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
  • Page 22: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST - MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. •...
  • Page 23: Service And Adjustments

    SERVICE AND ADJUSTMENTS BOTTOM EDGE 00598 OF MOWER TO GROUND “A” GROUND LINE Fig. 25 NOTE: Three full turns of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. SUSPENSION ARM LIFT LINK ADJUSTMENT NUT Fig. 26 FRONT-TO-BACK ADJUSTMENT (See Figs.
  • Page 24 SERVICE AND ADJUSTMENTS TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by: 1.
  • Page 25: Service And Ad Just Ments

    SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor.
  • Page 26: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark.
  • Page 27: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Hard to start Dirty air filter.
  • Page 28: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
  • Page 29: Repair Parts - Tractor

    TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 SCHEMATIC SCH08 NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED.
  • Page 30 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 ELECTRICAL With Service Minder Option Without Service Minder Option...
  • Page 31 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 ELECTRICAL PART DESCRIPTION 532 16 34-65 Battery 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 532 17 61-38 Switch Interlock 532 18 37-59 Harness Asm Light w/4152J 532 00 41-52 Bulb Light #1156 532 42 12-99 Cable Starter 6 Ga.
  • Page 32: Repair Parts

    REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 CHASSIS AND ENCLOSURES...
  • Page 33 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 CHASSIS AND ENCLOSURES PART DESCRIPTION 532 17 46-20 Chassis 532 18 03-84 Drawbar 817 06 06-12 Screw 3/8-16 x 3/4 532 15 52-72 Bumper Hood/Dash 532 18 44-19 Saddle 532 12 64-71 Clip Insulator 13/32 Mtg. Hole 532 40 51-33 Dash 872 14 06-08 Bolt, Carriage 3/8-16 x 3/4 532 17 49-96 Panel, Dash, LH...
  • Page 34 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 DRIVE...
  • Page 35 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 DRIVE PART DESCRIPTION - - - - - - - Transaxle Hydro Gear 321-0510 532 19 27-06 Rod, Shift Fender Adjust Lt 532 40 85-79 Clutch Noram 876 02 04-16 Pin, Cotter 1/8 x 1 810 04 04-00 Washer, Lock Hvy Helical 874 49 05-44 Bolt Hex FGHD 5/16-18 x Gr.
  • Page 36 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 STEERING ASSEMBLY steering_pl.lt_60_r1...
  • Page 37 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 STEERING ASSEMBLY PART DESCRIPTION 532 19 45-95 Steering Wheel 532 18 47-06 Front Axle Assembly 532 16 98-40 Spindle Assembly, LH 532 16 98-39 Spindle Assembly, RH 532 12 49-31 Bearing, Race, Thrust, Hardened 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
  • Page 38 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 SEAT ASSEMBLY seat-CRD_knob_1 PART DESCRIPTION 532 18 87-12 Seat 532 14 05-51 Bracket Pnt Pivot Seat (blk ) 871 11 06-16 Bolt Fin Hex 3/8-16 x 1 819 13 16-10 Washer Flat 13/32 x 1 x 10 Ga. 532 14 50-06 Clip Push In Hinged 873 80 06-00 Nut Lock Hex W/Ins 3/8-16 532 12 41-81 Spring Seat Cprsn 2 250 Blk Zi...
  • Page 39 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 DECALS PART DESCRIPTION 532 40 03-89 Decal, Warning Syms. CE 532 40 88-17 Decal, Hp Engine 532 18 61-63 Decal, Hood RH 532 19 68-41 Decal, Warning Eng. Syms. 532 18 61-64 Decal, Hood LH 532 16 88-69 Decal, Tick Mark 532 17 27-43 Decal, Ins Strg Whl 532 42 87-75 Decal, Dash Lower...
  • Page 40 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine-bs.1cyl_48...
  • Page 41 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 ENGINE PART DESCRIPTION 532 17 05-51 Control Throt/Ck 817 72 04-08 Screw Hex Thd Cut 1/4-20 x 1/2 - - - - - - - - Engine B&S Model 31A607-0741-B1 532 13 73-52 Muffler 532 16 52-91 Gasket Muffler 532 14 84-56 Tube Drain Oil Easy 532 16 98-37 Shield Brn/Dbr Guard...
  • Page 42 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 MOWER 36(92cm)_deck-elect.(CRD)_6...
  • Page 43 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 MOWER PART DESCRIPTION 532 40 01-08 Housing Asm. Mower 872 14 05-06 Bolt Rdhd Sqnk 5/16-18 unc x 3/4 532 16 55-69 Bracket Asm. S-Bar Chass 532 16 55-58 Bracket Bar Sway Deck 532 12 46-70 Retainer Spring 532 16 55-57 Bar Sway 532 18 17-12 Bolt 3/8-24 x 1.25 Gr.
  • Page 44 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 MOWER LIFT PART DESCRIPTION 532 40 50-07 Plunger Asm. Lift LVR 532 19 80-70 Shaft Asm. Lift 532 18 88-22 Pin Groove 812 00 00-02 E Ring #5133-62 819 21 16-21 Washer 21/32 x 1 x 21 Ga. 532 12 01-83 Bearing Nylon 532 10 94-13 Grip Handle Bicycle 532 17 07-70 Button Plunger Yellow...
  • Page 45 TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 BAGGER PART DESCRIPTION 532 16 52-49 Tube Handle Bagger CRD 532 12 39-76 Nut Lock 1/4 Lge Flg Gr. 5 Zinc 532 16 99-16 Handle Bagger w/Lvrs Blk CRD 874 98 10-24 Screw Pan Head #10-24 x 1.50 874 98 10-32 Screw Pan Hd 873 40 10-00 Nut Wiz Lock Hex Serr/Hd 10-24 532 18 25-14 Cover Bagger...
  • Page 46 SERVICE NOTES...

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