Table of Contents
Troubleshooting
Related Manuals for Poulan Pro 182946
Summary of Contents for Poulan Pro 182946
- Page 1 MODEL NO. PO1538B 15 HP 38 Inch Lawn Tractor For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 182946 Rev. 1 06.04.02 RH PRINTED IN U.S.A.
-
Page 2: Safety Rules
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. - Page 3 Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Al- ways look down and behind before and while backing.
-
Page 4: Table Of Contents
PRODUCT SPECIFICATIONS GASOLINE CAPACITY 1.25 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .030") GROUND SPEED (MPH): FORWARD: REVERSE: TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS... -
Page 5: Unassembled Parts
UNASSEMBLED PARTS Steering Wheel Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 Steering Wheel Insert Steering Boot Steering (1) Bolt Extension Shaft Steering Wheel Adapter (1) Oil Drain Tube For Future Use Keys (2) Keys Slope Sheet (1) Locknut 1/2-20 (1) Large Flat Washer... -
Page 6: Assembly
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. - Page 7 INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment bolt. • Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing.
- Page 8 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled.
-
Page 9: Operation
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING ENGINE ON ENGINE OFF FUEL CHOKE REVERSE ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED IGNITION DANGER, KEEP HANDS AND FEET AWAY OPERATION REVERSE FORWARD... - Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. THROTTLE/CHOKE CONTROL CLUTCH/BRAKE PEDAL GEARSHIFT LEVER...
-
Page 11: How To Use Your Tractor
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. -
Page 12: Before Starting The Engine
TO OPERATE MOWER (See Fig. 6) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. -
Page 13: Operation
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sepa- ration and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. -
Page 14: Customer Responsibilities
CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level... -
Page 15: Operator Presence System
CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual). - Page 16 CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •...
- Page 17 CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS (See Fig. 12) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.
- Page 18 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.
-
Page 19: Service And Adjustments
SERVICE AND ADJUSTMENTS WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. •... -
Page 20: To Level Mower Housing
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD- UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower. - Page 21 SERVICE AND ADJUSTMENTS R.H. SUSPENSION ARM MANDREL PULLEY RETAINER SPRING MANDREL PULLEY FIG. 20 TO ADJUST BRAKE (See Fig. 21) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.
- Page 22 SERVICE AND ADJUSTMENTS • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
-
Page 23: Interlocks And Relays
SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. •... -
Page 24: Storage
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. -
Page 25: Troubleshooting
TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Hard to start Dirty air filter. -
Page 26: Troubleshooting
TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. -
Page 27: Schematic
TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 SCHEMATIC AMMETER (OPTIONAL) WHITE IGNITION SWITCH IGNITION SWITCH POSITION CIRCUIT “MAKE” M+G+A1 NONE RUN/LIGHT B+A1 A2+L B+A1 NONE START B + S + A1 NONE BATTERY FUSE CLUTCH / BRAKE (PEDAL UP) WHITE BLACK... -
Page 28: Repair Parts
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 ELECTRICAL... - Page 29 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20unc X 3/4 176689 Box Battery 176138 Switch Interlock 175685 Harness Asm Light W/4152j 4152J Bulb Light #1156 4799J Cable Battery 6 Ga 11"red 146147...
- Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 CHASSIS...
- Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 CHASSIS NOTE: All component dimensions given in U.S. inches PART DESCRIPTION 174620 Chassis 176554 Drawbar, Stretch 17060612 Screw 3/8-16 x 3/4 155272 Bumper, Hood/Dash 174643X013 Saddle Silkscreen 155138 Clip Retainer Slide-On 168347X011 Dash...
- Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 DRIVE...
- Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 DRIVE PART DESCRIPTION - - - - - - - Transaxle Peerless Model 205-544C (Order parts from transaxle manufacturer) 146682 Spring Return Brake 123666X Pulley Transaxle 18"tires 12000028 Ring Retainer # 5100-62 121520X...
- Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 STEERING...
- Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 STEERING NOTE: All component dimensions given in U.S. inches PART DESCRIPTION 133741X428 Wheel Steering 175131 Axle Asm 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga 19272016...
- Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
- Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 ENGINE PART DESCRIPTION 170551 Control Th/ch Flag 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 - - - - - - - - Engine, B&S 28U707 (Order parts from engine manufacturer) 137352 Muffler Exhaust B&S 165291...
- Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 SEAT PART DESCRIPTION 127426X Seat 140551 Bracket Seat Pivot 71110616 Bolt Hex 3/8 - 16 X 1 19131610 Washer 13/32 X 1 X10Ga. 145006 Clip Push-In Hinged 73800600 Nut Lock Hex w/Ins 3/8 - 16 124181X...
- Page 39 181553 Decal, Hood LH 145005 Decal, Caution, Battery 157163 Decal, Oper Sdl P/L Gear Dr Eng WHEELS & TIRES 4,10 PART 136832 138311 182946 182947 Available accessories not included with mower: MK38 LSB42 LC05 LBD48 CH11 PART 59192 65139 106222X 59904 106732X427 Rim assembly, 6"front...
- Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 MOWER LIFT 17 18...
- Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 MOWER LIFT PART DESCRIPTION 159460 Wire Asm Inner/Sprg w/plunger 159471 Shaft Asm Lift RH 105767X Pin Groove 1 500 Zinc 12000002 E Ring #5133-62 19211621 Washer 21/32 X 1 X 21 Ga 120183X Bearing Nylon Blk 629 Id 109413X...
- Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 MOWER DECK 153 154...
-
Page 43: Repair Parts
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538B, PRODUCT NUMBER 954 56 82-74 MOWER DECK PART DESCRIPTION 170280 Mower Housing Assembly 72140506 Bolt Carriage 5/16-18 x 3/4 138017 Bracket Asm Fr. Sway Bar 169970 Bracket Deck Sway Bar 38"/42" 4939M Retainer Spring 178024 Bar Sway Deck... - Page 44 SERVICE NOTES...
-
Page 45: Warranty
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. -
Page 46: Warranty
P O L I C Y ® Issued January 1980 Revised January 1991 NEW PEERLESS GEAR POWER TRAIN COMPONENTS Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or... - Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.