Poulan Pro 191794 Owner's Manual
Poulan Pro 191794 Owner's Manual

Poulan Pro 191794 Owner's Manual

Poulan pro lawn tractor owner's manual

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IMPORTANT MANUAL
OWNER'S MANUAL
MODEL:
PD185H42STC
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Do Not Throw Away
02777
WARNING:
Read this Owner's Man u al and follow all
Warnings and Safety Instructions. Fail ure
to do so can re sult in serious in ju ry.
191794 02.25.04 RD
Printed in U.S.A.

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Summary of Contents for Poulan Pro 191794

  • Page 1 ALWAYS WEAR EYE PROTECTION DURING OPERATION Do Not Throw Away 02777 WARNING: Read this Owner's Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry. 191794 02.25.04 RD Printed in U.S.A.
  • Page 2: Safety Rules

    Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting.
  • Page 3 Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.
  • Page 4: Table Of Contents

    PRODUCT SPECIFICATIONS GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/ FILTER W/O FILTER 3.0 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .030") GROUND SPEED (MPH): FORWARD: REVERSE: TIRE PRESSURE: FRONT: REAR:...
  • Page 5: Unassembled Parts

    UNASSEMBLED PARTS Steering Wheel Steering Boot Steering Wheel Adapter (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 (4) Retainer Springs (double loop) (4) Locknut 3/8-16 (4) Shoulder Bolt (1) Washer 17/32 x 1-3/16 x 12 Gauge Steering Wheel Steering Insert Extension...
  • Page 6: Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 7: Assemble Gauge Wheels To Mower

    SEAT PAN FLAT WASHER ADJUSTMENT KNOB FIG. 2 CHECK BATTERY (See Fig. 3) • Lift seat pan to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY"...
  • Page 8 RETAINER SPRING SHOULDER BOLT AD JUST ING GAUGE WHEEL 3/8 WASH ER FIG. 4 INSTALL MULCHER PLATE (See Fig. 5) (If previously removed) • Raise and hold defl ector shield in up right po si tion. • Place front of mulcher plate over front of mower deck open ing and slide into place, as shown.
  • Page 9: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL LIGHTS ON ENGINE OFF OIL PRESSURE FUEL OVER TEMP LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions could result in serious injury or death.
  • Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. THROTTLE/CHOKE CONTROL CLUTCH/BRAKE PEDAL...
  • Page 11: How To Use Your Tractor

    The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op- erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
  • Page 12: To Operate On Hills

    • Adjust mower to desired cutting height (See “TO AD- JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual). • Remove retainer spring and clevis pin which secure each gauge wheel bar. • Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin.
  • Page 13: Before Starting The Engine

    BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil. • Check engine oil with tractor on level ground. • Remove oil fi ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.
  • Page 14: Operation

    • Slowly move motion control lever to full forward position and hold for fi ve (5) seconds, or approximately 40 feet. Slowly move lever to full reverse position and hold for fi ve (5) seconds, or approximately 20 feet. After the tractor moves approximately 20 feet in reverse return the motion control lever to the neutral (N) position.
  • Page 15: Maintenance Schedule

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)
  • Page 16: Maintenance

    TRACTOR Always observe safety rules when performing any main- te nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manual).
  • Page 17: Clean Air Screen

    • Disconnect BLACK battery cable fi rst then RED bat- tery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. •...
  • Page 18: Spark Plugs

    MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam- age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi...
  • Page 19: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST - MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. •...
  • Page 20: To Replace Mower Blade Drive Belt

    SERVICE AND ADJUSTMENTS SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4"...
  • Page 21 SERVICE AND ADJUSTMENTS TO CHECK BRAKE • Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and en- gage parking brake. • Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.
  • Page 22 SERVICE AND ADJUSTMENTS MOTION CONTROL LEVER FIG. 26 TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual. TO AD JUST STEER ING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right)
  • Page 23: Interlocks And Relays

    SERVICE AND ADJUSTMENTS • Lift seat pan to raised position. • Disconnect BLACK battery cable fi rst then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown.
  • Page 24: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl...
  • Page 25: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine fl ooded. Bad spark plug. Dirty air fi lter. Dirty fuel fi lter. 7. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment.
  • Page 26 TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven 1. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
  • Page 27 The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi...
  • Page 28: Repair Parts - Tractor

    ® Issued January 1980 Revised January 1991 NEW PEERLESS GEAR POWER TRAIN COMPONENTS Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, trans mis sion, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental pur pos es, which is found upon examination by any Tecumseh Au tho rized Service Outlet or by Tecumseh’s factory in Grafton, Wis con sin, to be DEFECTIVE...
  • Page 30: Parts And Service

    PARTS AND SERVICE Your POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.

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Pd185h42stc

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