Poulan Pro 191663 Owner's Manual
Poulan Pro 191663 Owner's Manual

Poulan Pro 191663 Owner's Manual

18.0 hp 42 inch lawn tractor

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MODEL NO. CO18H42STA
18.0 HP 42 INCH
LAWN TRACTOR
Assembly
Operation
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
Maintenance
Service and Adjustments
Storage
Troubleshooting
Repair Parts
191663 02.25.04 RD
PRINTED IN U.S.A.

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Summary of Contents for Poulan Pro 191663

  • Page 1 LAWN TRACTOR • Assembly • Operation • Maintenance • For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Service and Adjustments • Storage • Troubleshooting • Repair Parts 191663 02.25.04 RD PRINTED IN U.S.A.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Warranty ... 2 Safety Rules ... 3 Product Specifi cations ... 6 Assembly/Pre-Operation ... 8 Operation... 11 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi...
  • Page 3: Safety Rules

    IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw- ing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death. WARNING: In order to prevent ac- cidental starting when setting up, trans- port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not contact spark...
  • Page 4 • Follow the manufacturer’s rec om men d- a tions for wheel weights or coun ter - weights to improve stability. • Use extra care with grass catchers or other at tach ments. These can change the stability of the machine. •...
  • Page 5 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless ab so - lute ly necessary.
  • Page 6: Product Specifi Cations

    PRODUCT SPECIFICATIONS Gasoline 1.25 Gallons Capacity Unleaded and Type: Regular Oil Type SAE 30 (Above 32°F) (API-SF-SJ): SAE 5W-30 (Below 32°F) Oil Capacity: W/Filter W/O Filter 3.0 Pints Spark Plug: Champion RC12YC (GAP: .030") Ground Speed Forward: (MPH): Reverse: Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging...
  • Page 7: Unassembled Parts

    UNASSEMBLED PARTS (1) Large Flat Washer (1) Knob Keys (2) Keys Steering Wheel Steering Wheel Adapter Steering Sleeve Steering Wheel Insert (1) Hex Bolt 1/4-28 x 1-1/4 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Oil Drain Tube For Future Use Steering Extension...
  • Page 8: Assembly/Pre-Operation

    ASSEMBLY/PRE-OPERATION Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness.
  • Page 9 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its ad- just ed position. 9. Raise seat and tighten adjustment knob securely. Seat Seat Pan Flat Washer 02464...
  • Page 10 Mulcher Plate Defl ector Shield TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades.
  • Page 11: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. HIGH REVERSE NEUTRAL LIGHTS ON ENGINE ON ENGINE OFF OIL PRESSURE OVER TEMP FUEL LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Ammeter Throttle/Choke Control Clutch/Brake...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs.
  • Page 14 TO ADJUST GAUGE WHEELS Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
  • Page 15 Transmission Engaged 02219 Transmission Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
  • Page 16 WARM WEATHER STARTING (50° F and above) 7. When engine starts, move the throt tle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the en gine and allow it to warm up for one minute using the choke as de scribed above.
  • Page 17 MOWING TIPS • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments sec tion of this manual. • The left hand side of mower should be used for trim ming. •...
  • Page 18: Maintenance

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)
  • Page 19 TRACTOR Always observe safety rules when per- form ing any main te nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in high est gear, then brake must be ad just ed. (See “TO ADJUST BRAKE”...
  • Page 20 1. Disconnect BLACK battery cable fi rst then RED bat tery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or pe tro - leum jelly.
  • Page 21 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stub- born dried gum fi bers. AIR FILTER Your engine will not run properly using a dirty air fi...
  • Page 22: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR AD JUST MENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in “DISENGAGED” position. 4.
  • Page 23 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See “PROD- UCT SPECIFICATIONS” section of this man u al). If tires are over or underinfl ated, you will not properly adjust your mower.
  • Page 24 Mandrel Idler Pulleys Pulley Mandrel Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle. If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.
  • Page 25 Engine Pulley Clutching Idler Stationary Idler Center Span Keeper Transmission Input Pulley TRANSAXLE MOTION CON TROL LE- VER NEUTRAL AD JUST MENT The motion control lever has been pre set at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel, and lightly tight en.
  • Page 26 TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.
  • Page 27: Storage

    Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl...
  • Page 28: Troubleshooting

    TROUBLESHOOTING CHART: PROBLEM CAUSE Will not start 1. Out of fuel. 2. Engine not “CHOKED” properly. 3. Engine fl ooded. 4. Bad spark plug. 5. Dirty air fi lter. 6. Dirty fuel fi lter. 7. Water in fuel. 8. Loose or damaged wiring. 9.
  • Page 29 TROUBLESHOOTING CHART: PROBLEM CAUSE Loss of power 5. Low oil level/dirty oil. (continued) 6. Faulty spark plug. 7. Dirty fuel fi lter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fi ns. 12.
  • Page 30 TROUBLESHOOTING CHART: PROBLEM CAUSE Poor grass 1. Engine speed too slow. discharge 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 5. Check tires for proper air 6. Worn, bent or loose blade. 7.

This manual is also suitable for:

Ag185h42staCo18h42sta

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