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North Star M282737F Owner's Manual

Tow behind sprayer
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Instructions for Assembly, Testing, Operation, Servicing, and Storage
Tow Behind Sprayer: For outdoor use with agricultural
READ and UNDERSTAND the Owner's Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner's Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily
chemical contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when filling, using, cleaning, and servicing the
sprayer.
KEEP sprayer and spray materials away from children and pets. Pesticides are
especially toxic to them.
EXERCISE CAUTION in vehicle handling when towing filled sprayer to avoid loss of
control or sprayer overturning.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid
unintentional spray release.
Improper use of the sprayer or handling of chemicals could result in serious injury
or illness to the operator or nearby persons/animals, or could cause damage to the
environment.
** This sprayer is recommended for use in spraying non-flammable liquids such as pesticides, water for plants/trees
or dust control, ice control chemicals, or water-based non-flammable sealants or stains for outdoor wood surfaces.
However, WE RECOMMEND THAT THE SPRAYER NOT BE USED FOR OTHER PURPOSES ONCE IT HAS
BEEN USED FOR SPRAYING PESTICIDES. Any chemical will leave some residual in the tank liner or sprayer
components, even after the sprayer has been properly cleaned. These residual chemicals can have unexpected
effects on future uses. For example, spraying water or other liquids that are contaminated with residual pesticide
may result in unforeseen hazards to plant or animal life.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
Owner's Manual
M282737K
ITEM NUMBER:
SERIAL NUMBER: _____________
®
pesticides and other liquids**
WARNING
282737

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  • Page 1 Owner’s Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage Tow Behind Sprayer: For outdoor use with agricultural READ and UNDERSTAND the Owner’s Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner’s Manual instructions. READ and FOLLOW chemical label instructions.
  • Page 2 Hazard Signal Word Definitions...

  • Page 3: Table Of Contents

    Intended Use ... 4 Summary of Important Safety Information ... 5 During Assembly During Use  General Chemical Safety  Chemical Application Safety  Towing Safety  Chemical Accident Procedures Warning Label Locations... 7 Component Inventory Unpacking ... 8 Unpacking the Manual Bag ... 9 Assembly Step One: Attach the tongue to the cart base ...

  • Page 4: Intended Use

    The sprayer is intended for use in spraying agricultural pesticides and other non- flammable liquids. SPRAYING PESTICIDES: Pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and defined as: Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any pest.

  • Page 5: Summary Of Important Safety Information

    Summary of Important Safety Information Read and understand this owner’s manual completely before using the sprayer. Read each chemical label’s instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment.

  • Page 6: Towing Safety

    Summary of Important Safety Information (continued)  TURN OFF vehicle and set brake or block wheels, TURN OFF power to sprayer, and RELIEVE system pressure before leaving sprayer unattended.  SEE Troubleshooting section of this manual before attempting any repairs. Wear personal protective equipment and follow safety instructions.

  • Page 7: Warning Label Locations

    Warning Label Location READ and UNDERSTAND the Owner’s Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner’s Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals which must be handled carefully. KNOW emergency procedures BEFORE handling chemicals.

  • Page 8: Unpacking

    Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank.  If you have damaged components: Contact the freight company that delivered the unit and file a claim.  If you have missing components: Contact NorthStar Product Support at 1-800-270-0810. Cart Base 420”...

  • Page 9: Unpacking The Manual Bag

    Unpacking the Manual Bag The following items are found in the manual bag. Drain Cap Rubber Washer 5/16 x ¾” 5/16 x ½” Carr. Bolt (4) Flange Bolt (1) 5/16 Flat Wheel Retainer (2) Washer (4) Gun Clip 5/16 x ¾” 5/16 Flange Nut (4) #10 x ¼”...

  • Page 10: Assembly

    Step One: Attach the tongue to the cart base Fasten with (2) 5/16 x ¾” carriage bolts and (2) 5/16 flange nuts. Tighten to 20 ft-lbs. Step Two: Attach the hitch mount to the tongue Fasten with (2) 5/16 x ¾” carriage bolts and (2) 5/16 flange nuts. Tighten to 20 ft-lbs. Hitch 5/16 Flange nut Tongue...

  • Page 11: Step Four: Attach Wheels To Cart Base

    Step Four: Attach wheels to cart base 1. Slide axle into holes on bottom of cart. 2. Slide tires and wheel retainers onto the axle. 3. Tighten wheel retainers with supplied hex wrench. Cart base Wood plank or spacer (Not included) Step Five: Attach pressure gauge 1.

  • Page 12: Step Seven: Attach Gun Clips To Tank

    Assembly (continued) Step Seven: Attach gun clips to tank Fasten one gun clip and one large gun clip to the sprayer tank with (2) #10 x 1/4” screws. Step Eight: Attach drain cap to tank Press the rubber washer into the drain cap, then thread the drain cap onto the tank. Large gun clip Small gun clip Rubber washer...

  • Page 13: Step Ten: Attach Sprayer To Vehicle

    Step Ten: Attach sprayer to vehicle Secure the sprayer to the tow vehicle with a hitch pin (not included, call 800.270.0810 and order Item# 2501946). Step Eleven: Connect power cords to vehicle battery Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock.
  • Page 14 2. Identify sprayer’s Identify the power cords shipped with the sprayer. power cords There are three power cords for the sprayer that you will eventually connect end to end to power the sprayer. Locate and identify these three cords: a) The battery power cord and the pump power cord are shipped connected together to the sprayer.
  • Page 15 Connect the sprayer’s battery power cord to the vehicle battery using the 5. Connect power cord to battery following procedure: a) Disconnect the vehicle battery ground wire. b) Connect the remote switch’s red battery clamp or red wire connector to the c) Connect the remote switch’s black battery clamp or black wire connector to d) Reconnect the vehicle battery ground wire.

  • Page 16: Step Twelve: Check And Test Completed Assembly

    When it is necessary to disconnect the sprayer’s battery power cord from the 10. To disconnect permanently battery, use the following procedure: 1. Disconnect sprayer’s remote switch power cord from the battery power cord. 2. Disconnect the battery power cord from the vehicle battery as follows: a) Disconnect vehicle battery ground wire.

  • Page 17: Machine Components

    1.) Remote Switch. The remote switch allows the operator to safely turn ON/OFF the sprayer. 2.) Hitch Mount. The hitch mount connects the vehicle hitch to the sprayer. 3.) Pump Power Cord. The pump power cord connects the remote switch to the pump. 4.) Gun Hose.

  • Page 18: Important Safety Information - Operation

    Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. Carefully read and make sure you understand the following safety information before General Chemical Safety: Pesticides are hazardous chemicals.

  • Page 19: Chemical Application Safety

    Operation – Important Safety Information (continued) Chemical Application Safety: Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment Heed the warnings below and follow all instructions carefully.  Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual.

  • Page 20: Towing Safety

    Operation – Important Safety Information (continued) Towing Safety: The filled sprayer is very heavy. It can crush and cause serious injury if it rolls out of control or tips over. Follow the instructions below for safely towing the sprayer.  Read vehicle instructions.
  • Page 21 Operation – Important Safety Information (continued) Bodily chemical Personal contamination can occur when chemicals splash, spill, or spray contact directly onto a person. 1. Follow the emergency first aid instructions on the chemical label listed in the “First Aid” or “Statements of Practical Treatment” section. General procedures include: a) Eyes –...

  • Page 22: Preparing The Sprayer For Each Use

    Operation – Preparing the Sprayer for Each Use If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. Read instructions below carefully for inspecting and preparing the sprayer. Damaged or clogged equipment could result in leaks or uncontrolled spray. Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment.

  • Page 23: Step One: Assess Wind Conditions And Clear Work Area

    Operation – Using the Sprayer Step One: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area.

  • Page 24: Step Two: Fill The Sprayer

    Operation - Using the Sprayer (continued) Step Two: Fill the sprayer. ALWAYS wear personal protective equipment as directed on the chemical label when handling pesticides. Long pants and sleeves, chemical resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide.
  • Page 25 Operation - Using the Sprayer (continued) 7. Check drain Before filling tank, ensure drain cap is securely tightened. 8. Fill tank Add pesticide to tank through fill cap: a) Confirm the chemical/water dilution ratios specified on the chemical label. b) Determine chemical and water volumes needed for the planned application, taking into consideration that maximum tank capacity is 16 gallons.

  • Page 26: Step Three: Operate The Sprayer

    Operation - Using the Sprayer (continued) Step Three: Operate the sprayer. ALWAYS wear personal protective equipment as directed on the chemical label when spraying. Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide.
  • Page 27 Operation - Using the Sprayer (continued) 6. Operate spray Proper Operation of the Spray Gun gun (as needed Cone and Stream spray pattern instructions for application) 1. Squeeze the trigger to begin spraying. 2. With choke pulled back, rotate spray pattern selector knob to change between cone and stream.
  • Page 28 Operation - Using the Sprayer (continued) 7. Adjust pressure -Rotate the pressure adjustment knob until the sprayer is running at the and agitation as desired pressure. needed -Open priming valve to circulate flow back to the tank and create agitation. Open until desired amount of agitation is achieved.

  • Page 29: Step Four: Clean Sprayer And Decontaminate After Use

    Operation - Using the Sprayer (continued) Step Four: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment.

  • Page 30: Storage

    Prepare the sprayer for end-of-season storage by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. The sprayer will be damaged if it freezes. Protect the sprayer from freezing during storage by following the instructions below.

  • Page 31: Troubleshooting

    Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 16 gallons should be kept for use when the sprayer tank needs to be emptied temporarily for repairs.

  • Page 32: Specifications

    Electrical System Requirements Electrical connection………………. 12 VDC Amp draw from pump……………... 15.0 Amps Sprayer Specifications Maximum GPM……………………. 2.0 GPM Continuous Pressure……………….. 200 PSI Pressure Adjustment……………….. 0-200 PSI Tank Maximum Capacity………….. 16 Gallons Overall Dimensions………………... 34.0”L x 14.5”W x 20.5”H Dry Weight / Weight full of water…. 60 lb. / 188 lb. Component Materials* Tank...…...

  • Page 33: Parts Breakdown - Exploded View

    Exploded View – 282737 – Rev. K Item Part# Description 781088 Spray gun 30746 Hose clamp 420” Gun hose 30290 35118 Pressure gauge 37652 200 PSI Pressure regulator 3/8” Hose, 12” 30290 3/8” Hose, 12” 30290 5329 Hose barb tee 1/2”...
  • Page 34 This page has intentionally been left blank.

  • Page 35: Limited Warranty

    Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability.
  • Page 36 ® Manufactured by Northern Tool + Equipment Co., 2800 SouthCross Drive West P.O. Box 1499 Burnsville, MN 55337-0499...

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