Napoleon GDS60N Installation And Operating Instructions Manual

Vented natural and propane gas fireplace heaters
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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
GDS60N & GS60N

NATURAL GAS

GDS60P & GS60P
PROPANE GAS
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING
!
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
S H
O W
N W
T R
I T H
O P
I V E
T I O
T
N A
L
1.22
W415-0788 / B / 11.03.10
1

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Summary of Contents for Napoleon GDS60N

  • Page 1: Natural Gas

    INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS GDS60N & GS60N NATURAL GAS GDS60P & GS60P PROPANE GAS CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
  • Page 2: Table Of Contents

    INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE SHIPPING BRACKET VENTING - MODEL GDS60 VENTING LENGTHS AND COMPONENTS TYPICAL VENT INSTALLATIONS SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION 3.3.2 CORNER TERMINATION VENT TERMINAL CLEARANCES VENTING APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES TOP EXIT HORIZONTAL TERMINATION TOP EXIT HORIZONTAL TERMINATION...
  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW Trivet, see “CHANGING A TOP VENT TO A REAR VENT” section. Door, see “GLASS DOOR INSTALLATION AND REMOVAL” section. Rating plate, see “RATING PLATE” section. Glass, see “GLASS / DOOR REPLACEMENT” section. On/Off, see “SWITCH AND BRACKET INSTALLATION” section.
  • Page 4: Introduction

    2.0 INTRODUCTION • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi...
  • Page 5: Dimensions

    DIMENSIONS " " GENERAL INSTRUCTIONS ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT.
  • Page 6: General Information

    The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States.
  • Page 7: Rating Plate Information

    LES NORMES: CSA 2.33-2009, ANSI Z21.88-2009 FOYER DE CHAUFFAGE AU GAZ AVEC EVACUATION EN TANT QU’UNE EVACUATION DIRECTE ET CSA2.22b-2009, ANSI Z21.50b-2009 FOYER AU GAZ AVEC EVACUA- TION EN TANT QU’UN EVENT “B”. MODEL NATURAL GAS/GAZ NATURAL DIRECT VENT GDS60N CDVS600N TOP VENT REAR VENT 0-4500 0-4500...
  • Page 8: Shipping Bracket

    SHIPPING BRACKET THE TOP CASTING IS NOT FASTENED TO THE STOVE ASSEMBLY. IT SIMPLY SITS ON THE STOVE AS A LID. FOR SHIPPING PURPOSES IT IS HELD IN PLACE BY PLASTIC STRAPPING. ONCE THE STRAPPING IS CUT, THE TOP SHOULD BE LIFTED OFF CAREFULLY AND STORED IN A SAFE PLACE TO AVOID DAMAGE WHILE COMPLETING THE INSTALLATION OF THE STOVE.
  • Page 9: Venting - Model Gds60

    3.0 VENTING - MODEL GDS60 RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES.
  • Page 10: Venting Lengths And Components

    VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.
  • Page 11: Typical Vent Installations

    TYPICAL VENT INSTALLATIONS 16" MINIMUM 16" MINIMUM 40 FEET 40 FEET MAXIMUM MAXIMUM 34" 34" MINIMUM MINIMUM 30 1/2" 24" TOP VENT REAR VENT W415-0788 / B / 11.03.10...
  • Page 12 34" MAXIMUM 29" MINIMUM 24" MAX 59 1/2" MINIMUM PLUS RISE* 30 1/2" 24" MINIMUM PLUS RISE* 20 FT MAX 24” MINIMUM 12” MINIMUM REGARDLESS OF TO GRADE HORIZONTAL VENT LENGTH MAX. HORIZONTAL * See "VENTING" section. W415-0788 / B / 11.03.10...
  • Page 13: Special Vent Installations

    SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’.
  • Page 14: Vent Terminal Clearances

    VENT TERMINAL CLEARANCES INSTALLATIONS CANADA U.S.A. 12” 12” 12” Δ 9” Δ 12” * 12” * 18” ** 18” ** 12” ** 12” ** 0” 0” 0” *** 0” *** 2” *** 2” *** 3’ 3’ **** 3’ 3’ **** 12”...
  • Page 15: Venting Application Flow Chart

    VENTING APPLICATION FLOW CHART Horizontal Termination Vertical rise is equal to or greater than the horizontal run Horizontal run + vertical rise to maximum of 40 feet Horizontal Termination Vertical rise is equal to or greater than the horizontal run Horizontal run + vertical rise to maximum of 40 feet...
  • Page 16: Definitions

    DEFINITIONS For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet - combined horizontal vent lengths in feet - offset factor: .03 (total degrees of offset - 90°*) in feet - combined vertical vent lengths in feet...
  • Page 17: Top Exit Horizontal Termination

    TOP EXIT HORIZONTAL TERMINATION Simple venting configuration (only one 90° elbow) For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: H < 4.2 V Formula 2: H < 24.75 feet Example 2: = 6 FT = 3 FT = 5 FT = 3 + 5 = 8 FT...
  • Page 18: Top Exit Horizontal Termination

    TOP EXIT HORIZONTAL TERMINATION Simple venting confi guration (only one 90° elbow) For vent confi gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: H < V Formula 2: H < 40 feet Example 1: = 3 FT = 8 FT = 3 FT + 8 FT = 11 FT = 2.5 FT...
  • Page 19: Rear Exit Horizontal Termination

    3.10 REAR EXIT HORIZONTAL TERMINATION Simple venting configuration (only two 90° elbows) For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H < V Formula 2: H < 40 feet Example: = 9 FT = 6 FT = 9 + 6 = 15 FT = 3 FT...
  • Page 20 Simple venting configuration (only two 90° elbows) For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H < 3.5V Formula 2: H < 24.75 feet Example: = 4 FT = 1.5 FT = 4 + 1.5 = 5.5 FT = 2 FT = 1 FT = 1 FT...
  • Page 21: Top Or Rear Exit Vertical Termination

    3.11 TOP OR REAR EXIT VERTICAL TERMINATION Simple venting configurations. For vent configurations requiring one or more 90° elbows (top exit) or one or more 90° elbows (rear exit), the following formulas apply: Formula 1: H < V Formula 2: H <...
  • Page 22 Simple venting configurations. For vent configurations requiring more than two 90° elbows (top exit) or one 90° elbow (rear exit), the following formulas apply: Formula 1: H < 3 V Formula 2: H < 40 feet Example 7: = 2 FT = 1 FT = 1.5 FT = 2 + 1 + 1.5 = 4.5 FT...
  • Page 23: Installation Preparation - Model Gds60

    Example: = 1.5 FT = 5 FT = 1.5 + 1 + 5 = 6.5 FT = 1 FT = 1 FT = 10.75 FT = 1 + 1 + 10.75 = 12.75 FT = .03 (four 90° elbows + one 45° elbow - 90°) = .03 (360°...
  • Page 24: Changing A Top Vent To A Rear Vent

    CHANGING A TOP VENT TO A REAR VENT In order to convert the venting confi guration from a top exit to a rear exit, remove components as illustrated. When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal.
  • Page 25: Installation

    5.0 INSTALLATION FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO RISK OF FIRE, EXPLOSION OR ASPHYXIATION.
  • Page 26: Wall And Ceiling Protection

    WALL AND CEILING PROTECTION DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS. ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS. INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.
  • Page 27: Vertical Installation

    5.2.2 VERTICAL INSTALLATION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required. A. Determine the air terminal location, cut and frame a square opening as illustrated in the ceiling and the roof to provide the minimum 1“...
  • Page 28: Horizontal Air Terminal Installation - Model Gds60

    5.2.3 HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS60 TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE Stretch the inner fl ex pipe to the required length taking into account the additional length needed for the fi...
  • Page 29: Vertical Air Terminal Installation - Model Gds60

    5.2.4 VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60 MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.
  • Page 30: Appliance Vent Connection - Model Gds60

    APPLIANCE VENT CONNECTION - MODEL GDS60 Attach the adjustable pipe to the last section of rigid pipe. Secure with screws and seal. Install the inner fl ex pipe to the appliance. Secure with 3 screws and fl at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).
  • Page 31: Gas Installation

    GAS INSTALLATION RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.
  • Page 32: B-Vent Specifics - Model Gs60

    B-VENT SPECIFICS - MODEL GS60 5.7.1 CHIMNEY INSTALLATION A CHIMNEY VENTING THIS APPLIANCE SHALL NOT VENT ANY SOLID FUEL BURNING APPLIANCE. Three types of chimney systems may be used with this appliance. “A” VENT - SOLID FUEL WOOD BURNING CHIMNEY & VENT CONNECTOR (LINER NEEDED IF INSIDE...
  • Page 33: Installing "B" Vent

    5.7.2 INSTALLING "B" VENT Follow the instructions of the "B" vent manufacturer for chimney installation. Remove the access plate. Remove and discard the air intake cover plate located directly behind the access plate. Feed the 2 wires, supplied, through the 7" collar at the top of the unit, bring them out the air intake opening but behind the rear panel as shown.
  • Page 34: Adding Vent Sections

    5.7.5 ADDING VENT SECTIONS Add chimney sections, according to the manufacturers installation instructions. The chimney must extend at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof, building or obstacle within 10 feet horizontally.
  • Page 35: Installing Flashing And Storm Collar

    7” OPTIONAL VENT PIPE 4” “B” VENT SECURELY ATTACH VENT ADAPTER TO FLUE COLLAR 5.7.6 INSTALLING FLASHING AND STORM COLLAR Remove the nails from the shingles above and to the sides of the chimney. Place the fl ashing over the chimney pipe and slide underneath the sides and upper edge of the shingles.
  • Page 36: Finishing

    6.0 FINISHING FRONT CAST REMOVAL Lift the top casting off the unit. Loosen the securing bolts on the cast front (located at either side on the top). Lift up and out. To install the front, repeat in reverse order. GLASS DOOR INSTALLATION AND REMOVAL When installing the glass door, a simple procedure must be followed in order to not damage the door.
  • Page 37: Glass / Door Replacement

    GLASS / DOOR REPLACEMENT GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE DO NOT STRIKE, SLAM OR SCRATCH GLASS.
  • Page 38: Logo Placement

    Position the notch located in log #6 against the grate post. LOGO PLACEMENT Remove the backing of the logo supplied and centre over the logo installation holes, as indicated. W415-0788 / B / 11.03.10 Place the bottom of log #7 against the right outermost grate post and the top into the pocket provided on the center log (#6).
  • Page 39: Switch And Bracket Installation

    SWITCH AND BRACKET INSTALLATION CONNECT THE TWO WIRES TO THE SWITCH TERMINALS. ACCESS COVER PLATE W415-0788 / B / 11.03.10...
  • Page 40: Optional Blower Installation

    7.0 OPTIONAL BLOWER INSTALLATION Ensure that the access cover plate has been installed. For location, see "SWITCH AND BRACKET INSTALLATION" section. Remove the on/off switch bracket and the cover plate below it. The switch spacers and cover plate may now be discarded. Decide which side of the blower housing you prefer the on/off switch to be located on.
  • Page 41: Wiring Diagram

    8.0 WIRING DIAGRAM DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH. This appliance comes equipped with a battery back-up. If this backup is used install four AA batteries (not supplied) into the holder and connect to the wire harness. Place near the IPI board. Connect the battery holder to the wire harness before using the appliance.
  • Page 42: Operation

    9.0 OPERATION IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSON INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE TAMPERING WITH THE SPILL SWITCH CAN RESULT IN CARBON MONOXIDE (CO) POISONING AND MODEL GS60 ONLY: SPILL SWITCH This is a thermally activated switch, attached to the back of the chimney adaptor, which senses the change in...
  • Page 43: Operating Instructions - For Your Safety Read Before Operating

    OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING FOR YOUR SAFETY READ BEFORE OPERATING / POUR VOTRE SÉCURITÉ LIRE AVANT DE FAIRE FONCTIONNER WARNING: IF YOU DO NOT FOLLOW THESE INSTRUC- TIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
  • Page 44: Adjustment

    10.0 ADJUSTMENT 10.1 PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter- clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point.
  • Page 45: Maintenance

    11.0 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualifi...
  • Page 46: Replacements

    12.0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
  • Page 47 REF NO. PART NO. W135-0377** W135-0375** W135-0376** W010-0648 W190-0029 **FOR OTHER AVAILABLE COLOURS, ADD THESE LETTERS TO THE BASE PART NUMBER: COLOR LETTER MAJOLICA BROWN REF NO. PART NO. W010-0459 W660-0006 W080-0405 REF NO. PART NO. GD-175 BM6790 GD-222 BM67ADJ W010-1313 W585-0267 W020-0032...
  • Page 48 REF NO. PART NO. GD-110 W670-0006 W490-0073 W010-0567 W170-0063 W263-0054 GD-111 W670-0006 W490-0073 W010-0567 W170-0063 W263-0055 GD-112 W670-0006 W490-0073 W010-0567 W263-0056 W170-0063 REF NO. GDS60-1 W573-0007 W690-0001 W562-0031 GS831K GS831C GDSLL-KT GS-64KT GDS819KT W175-0318 W175-0319 BM6745 GD-301 W175-0001 GDSRP-KT W415-0788 / B / 11.03.10 ROOF TERMINAL KITS DESCRIPTION 1/12 TO 7/12 PITCH...
  • Page 49 W415-0788 / B / 11.03.10...
  • Page 50: Trouble Shooting

    13.0 TROUBLE SHOOTING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. SYMPTOM Pilot will not light.
  • Page 51 SYMPTOM PROBLEM Carbon is being Air shutter has become deposited on blocked. glass, logs, Flame is impinging on the rocks, media glass, logs, rocks, media or combustion or combustion chamber. chamber surfaces. Continues to Short or loose spark and pilot connection in sensor rod.
  • Page 52 SYMPTOM White / grey fi lm Sulphur from fuel is being forms. deposited on glass, logs or combustion chamber surfaces. Flames are very Door is ajar. aggressive. Venting action is too great. GDS60 ONLY Main burner fl ame Blockage in vent. is a blue, lazy, transparent fl...
  • Page 53: Warranty

    14.0 WARRANTY NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. The complete appliance is again thoroughly inspected by a qualifi...
  • Page 54: Service History

    15.0 SERVICE HISTORY 43.1 W415-0788 / B / 11.03.10...
  • Page 55 16.0 NOTES 44.1 W415-0788 / B / 11.03.10...
  • Page 56 44.1 W415-0788 / B / 11.03.10...

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