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Model CGC shown
Models
CGC
CGC1
CAUTION: Please use
this setup procedure
before attempting to use
this brewer. Failure to follow the
instructions can result in injury or the
voiding of the warranty.
IMPORTANT: Equipment
to be installed to comply
with applicable govern-
mental plumbing/electrical codes
having jurisdiction.
CAUTION: DO NOT
connect this brewer to hot
water. The inlet valve is
not rated for hot water.
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO., INC.
6913 Acco Street
Montebello, CA 90640-5403
For the latest information go to
www.wilburcurtis.com
Tel: 800-421-6150
Fax: 323-837-2410
Service Manual – Curtis Gold Cup
Important Safeguards/Symbols
This equipment is designed for commercial use. Any servicing other than cleaning and
routine maintenance should be performed by an authorized Wilbur Curtis service techni-
cian.
• DO NOT immerse the brewer in water or any other liquid.
• To reduce the risk of fire or electric shock, DO NOT open service panels. There
are no user serviceable parts inside.
• Keep hands and other items away from hot areas of the brewer during operation.
• Never clean with scouring powders or harsh chemicals.
Symbols:
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
This Curtis Gold Cup Brewer is preset at the factory and ready to use right from the box.
Following are the factory settings for your coffee brewing system:
• Brew Temperature = 200°F
• Brew Volume = Set to vessel requirement.
System Requirements:
• Water Source: 20 – 90 psi (minimum flow rate of 1/2 gpm)
• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com
for your model.
SETUP INSTRUCTIONS
1. The unit should be level (left to right - front to back), on a secure surface.
Install the leg support (optional on model CGC) before leveling. Install it
according to the instructions on page 23.
2. Connect the water line to the water inlet fitting on the rear of the unit. Water
volume flow to the machine should be consistent. Use tubing sized sufficient
to provide a minimum flow rate of one gallon per minute.
NOTE: A water filtration system must be used to help maintain trouble-free operation. Air must
be purged from the cartridge prior to connection to equipment. In areas with extremely hard
water, we highly recommend the use of a Curtis approved water filter. For our full line of filters,
please log on to www.wilburcurtis.com.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) is required so
that the unit can be moved for cleaning.
2. This unit must be installed with adequate back flow protection to comply with applicable fed-
eral, state and local codes.
3. Water pipe connections and fixtures directly connected to a potable water supply shall be
sized, installed and maintained in accordance with federal, state and local codes.
NOTE: Electrical source should have a minimum 30 A internal common trip circuit breaker between
the brewer and the main supply, which breaks all poles with a contact separation of at least 3 mm.
3. Connect the unit to an electrical circuit with appropriate amperage rating; refer to the serial tag on the machine
and local/national electrical codes to determine the circuit requirements.
4. Once power has been supplied to the unit, turn the toggle switch to the ON position (located on the rear of
the unit). The water tank will begin to fill. When the water level in the tank reaches the probe, the heating
element(s) will turn on.
5. The water in the tank will require approximately one half hour before reaching the operating temperature
(factory set to 200°F). When the unit reaches operating temperature, it will display "Ready to brew".
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WARNING: Use the
leveling legs to level the
brewer only. Do not use
them to adjust brewer height. Do not
extend them higher than necessary.
1

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Summary of Contents for Curtis CGC

  • Page 1 Model CGC shown Sanitation Requirements Models This Curtis Gold Cup Brewer is preset at the factory and ready to use right from the box. CGC1 Following are the factory settings for your coffee brewing system: • Brew Temperature = 200°F •...
  • Page 2 Your Curtis Gold Cup Series Brewer is factory preset for optimum performance. After connection to water and power; turn on the brewer at the rear toggle switch. You will hear a beep and the status lights will come on for a moment. MODEL NUMBER The screen will display . Next is displayed. Water will fill the tank (2-3 minutes depending on water flow rate). FILLING CONTROL BD NUMBER When the proper level is reached will appear on the screen. It takes approximately 30 minutes to reach the set point temperature. HEATING The screen will display when temperature reaches the set point. The unit is now ready to brew.
  • Page 3 STATUS LIGHTS BREW BUTTONS CURTIS LOGO TO ENTER PROGRAMMING Tap Curtis logo 5 times to bring up the ACCESS CODE screen. CONTROL SYMBOLS All of these symbols may not be visible at one time. RETURN TO HOME...
  • Page 4 COLOMBIAN COPA KALITA HOUSE BLEND KONA Kalita Tap “Curtis” logo 5 times to enter programming mode Enter 1-2-3-4 to access the MAIN MENU When installation new control board, default is Gemini Twin - Three Batch Applies to Gemini models only...
  • Page 5 Programming CGC - CURTIS GOLD CUP Global Default Settings CONTROL SETTINGS Tank Temp = 200°F Temperature 175°F - 206°F , 1°F Settings Increments Minimum Brew Temp = 185°F Disabled/Enabled, 1 Filter Pre-Wet Time Second - 20 seconds, 1 Second Increments.
  • Page 6 Programming...
  • Page 7 Programming...
  • Page 8 Programming...
  • Page 9 Important Screen Messages...
  • Page 10: Programming Recipes

    Coffee Recipe Selections When coffee recipes are offered, the recipe selection will be shown BEFORE a brew size button can be pressed. Pressing a recipe button will show the size selection (left brew head is shown at this stage). Selecting a size will start the brew. Pressing the CANCEL button will return the screen to recipe selection.
  • Page 11: Edit Recipe

    Programming – Recipes Recipes will be (by default) shown in the order they were created. The up/down buttons will change the order of the recipes. The right/left arrow buttons will go to next/previous screens of recipes. The New and Copy buttons will create a new recipe (or a copy of the selected recipe) AFTER the selected recipe. The Rename button will go to the ENTER RECIPE NAME screen.
  • Page 12: Enter Name

    Enter Name The New screen is for entering a recipe name when creating a new recipe or for copying an existing recipe. When naming a recipe, the name can be up to 15 to 20 characters long, depending on character width. All changes are saved automatically upon exiting.
  • Page 13 Brew Access Code COLOMBIAN COPA KALITA HOUSE BLEND KONA Kalita Tap “Curtis” logo 5 times to enter programming mode Enter 1-2-3-4 to access the MAIN MENU The PASSWORDS screen will display two selections, Programming Password or Brew Password. To set up or...
  • Page 14 USB – Easy Programming There are two methods that can be used to change the default settings on Curtis Generation 4 (G4) brewers. The settings can be programmed at the brewer using the universal control module (UCM) touch screen or using the universal serial bus (USB) data port on the side of the brewer.
  • Page 15 USB – File Transfer The screen below will be present whenever the USB flash drive is inserted, provided that the UCM is showing the main brew screen and is not currently brewing. The default action is “no action”. The UCM will always create a backup on the USB flash drive before downloading settings/recipes or a screen-saver. If a firmware update file is present on the USB flash, the firmware update procedure will start BEFORE this screen is shown.
  • Page 16 COVER, TOP BACK SINGLE CUP WC-61492 COVER, TOP FRONT SINGLE CUP WC-3518* LEG, GLIDE 3/8”-16 STUD SCREW WC-3503* LEG, 3/8”-16 STUD SCREW BUMPER WC-61497 PLATE, LEG SUPPORT CGC (OPTIONAL ON CGC, STANDARD ON CGC1 ) * SUGGESTED PARTS TO STOCK...
  • Page 17 Illustrated Parts Top Wrap CGC CHASSIS SHOWN, MODEL CGC1 HAS SINGLE SPRAY HEAD ITEM NO. PART NO. DESCRIPTION WC-589-101 TRANSFORMER,120VAC-24V 4.8A W/ LEADS & MOLEX CONN. WC-889* VALVE, DUMP LEFT 120V 12W ALPHA’S/D1000/GEM-12/TLP WC-817* VALVE, DUMP RIGHT 120V 12W W/RECTIFIER AP/GEM (CGC ONLY)
  • Page 18 SENSOR, TEMPERATURE TANK WC-43055 GUARD, SHOCK RESET THERMOSTAT (WC-522) WC-54324DV* TANK, ASSY DUAL VOLTAGE 120/22 (2) 1450W SINGLE CUP (CGC ONLY) WC-54324DV-101 TANK, ASSY DUAL VOLTAGE CGC1 (2) 1450W 120V (CGC1 ONLY) WC-917-04* ELEMENT, HEATING 1.45KW 120V W/JAM NUTS & SILICONE O-RING WC-36077 BRUSH, 3/32”...
  • Page 19 Electrical Schematic - Curtis Gold Cup Brewer COMMON STUD CHASSIS GROUND COMMON STUD CHASSIS GROUND UNIVERSAL POWER MODULE (UPM) Pin Assignments 120Vac Hot Input 12 Vac Input 120Vac Hot Input 12 Vac Input Brew Valve Right Wat er Level Probe...
  • Page 20 Cleaning the Gold Cup Brewer Regular cleaning and preventive maintenance is essential in keeping your coffee brewer in good working condition. CAUTION – Do not use cleaning liquids, compounds or powders containing chlorine (bleach) or corrosives. These products promote corrosion and will pit the stainless steel. USE OF THESE PROD- UCTS WILL VOID THE WARRANTY. 1. Mix dishwashing liquid in warm water to make a mild cleaning solution.
  • Page 21 Cleaning the Single Cup Brew Baskets Clean the dispensing spout of the single cup brew basket once a month or more often in locations where the unit gets heavy use. 1. Look into the brew basket to locate the cap covering the spout tube. Remove this cap by grasping the top portion and pulling it straight up and out.
  • Page 22 Rough-In Drawings CGC Twin Head Brewer 11.63” 21.13” (29.5 cm) (53.7 cm) 18.25” (46.4 cm) 11.13” 10.13” (28.3 cm) 6.88” 7.38” (25.7 cm) 7.25” (17.5 cm) (18.7 cm) (18.4 cm) Cup Clearance 13.25” (33.7 cm) 15.25” (38.7 cm) CGC1 Single Head Brewer 21.13”...
  • Page 23: Appendix A - Leg Support Plate Installation Instructions (Optional On Model Cgc)

    Appendix A - Leg Support Plate Installation Instructions (Optional on Model CGC) For ease of installation, the brewer may be laid on its side to allow access to the bottom. Lay the unit on a EXCESSIVE WEIGHT soft padded surface to avoid scratches.
  • Page 24 1 year, labor, from original date of purchase on all electrical components, fittings and tubing. Additionally, Wilbur Curtis Co., Inc. warrants its grinding burrs for forty (40) months from the date of purchase or 40,000 pounds of coffee, which- ever comes first. Stainless steel components are warranted for two (2) years from the date of purchase against leaking or pitting and replacement parts are warranted for ninety (90) days from the date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed.

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Cgc1