Motorola MTP810 EX Basic Service Manual
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Motorola MTP810 EX Basic Service Manual

Motorola MTP810 EX Basic Service Manual

Motorola two-way radio user manual
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  • Page 1 MTP810 Ex Basic Service Manual...

  • Page 3: Computer Software Copyrights

    The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program.
  • Page 4 DOCUMENT HISTORY DOCUMENT HISTORY The following major changes have been implemented in this manual since the previous edition: Edition Description Date 6866588D13-A Initial edition. Oct. 2008...
  • Page 5 Notes...
  • Page 6 Service Manuals need to be updated accordingly. If you wish to be informed of these updates, kindly fill in and fax us your details. Fax to: 6-04-6124944 The Technical Publications Coordinator, Global Customer Documentation, R&D Department, Motorola Penang. Your Details Name/Contact Person: Company Name: Address: Telephone No.: Fax No.:...
  • Page 7 Kindly take a few moments to provide feedback on this manual. Thank you for your cooperation. Fax to: 6-04-6124944 The Technical Publications Coordinator, Global Customer Documentation, R&D Department, Motorola Penang. 1. Please check all the appropriate boxes: Disassembly Procedures Alignment Procedures...
  • Page 8 These recommended RF exposure levels include substantial margins of protection. All Motorola two-way radios are designed, manufactured, and tested to ensure they meet government-established RF exposure levels. In addition, manufacturers also recommend specific operating instructions to users of two-way radios.

  • Page 9: Compliance With Rf Exposure Standards

    RF exposure and to satisfy compliance requirements. Compliance with RF Exposure Standards Your Motorola two-way radio is designed and tested to comply with a number of national and International standards and guidelines (listed below) for human exposure to radio frequency electromagnetic energy.

  • Page 10: Operating Instructions

    (in terms of measuring for standards compliance). • When worn on the body, always place the radio in a Motorola-approved clip, holder, holster, case, or body harness for this product. Using approved body-worn accessories is important because the use of non-Motorola-approved accessories may result in exposure levels, which exceed the IEEE/ICNIRP occupational/controlled environment RF exposure limits.

  • Page 11: Approved Accessories

    - approved antennas, batteries and accessories may exceed IEEE/ICNIRP RF exposure guidelines. For a list of Motorola-approved antennas, batteries, and other accessories please see your dealer or local Motorola contact. Your nearest dealer can be found at the following web site: http://www.motorola.com/governmentandenterprise...

  • Page 12: Medical Devices

    SAFETY INFORMATION Medical Devices Pacemakers The Advanced Medical Technology Association (AdvaMed) recommends that a minimum separation of 15 centimeters (6 inches) be maintained between a handheld wireless radio and a pacemaker. These recommendations are consistent with those of the U.S. Food and Drug Administration. Persons with pacemakers should: •...

  • Page 13: Use Of Communication Devices While Driving

    Blasting Caps And Blasting Areas To avoid possible interference with blasting operations, turn off your radio when you are near electrical blasting caps, in a blasting area, or in areas posted: "Turn off two-way radio". Obey all signs and instructions. Operational Cautions Antennas Do not use any portable radio that has a damaged antenna.

  • Page 14: Intrinsically Safe Radio Information

    Equipment group II). MTP810 Ex – This model is marked with the ATEX approval number BVS 08 ATEX E YYY X. II 2G Ex ib IIA T3 (Category 2, Approved for Zone 1, Equipment group II, Gas group A, Temperature class T3, Tamb -20°C to +50°C) II 3D Ex ibD 22 IP5x T90°C (Category 3, Approved for Zone 22,...
  • Page 15 Repairs of Motorola ATEX/IECEx certified intrinsically safe radios must be carried out ONLY by Motorola I.S. trained personnel, who are aware of the special parts required and the procedures necessary to maintain the ATEX/IECEx conformance of the product. The Motorola internal service centres undergo regular training and receive a Motorola internal certification that enables them to conduct ATEX repairs.

  • Page 16: Do Not Substitute Options Or Accessories

    The manual PN referenced on the Intrinsically Safe Approval Label identifies the approved Accessories and or options that can be used with that portable radio unit. Using a non Motorola intrinsically safe battery and or accessory with the Motorola approved radio unit will void the intrinsically safe approval of that radio unit.
  • Page 17 Notes...

  • Page 18: Table Of Contents

    Warranty Period and Return Instructions ... 1-2 After Warranty Period ... 1-2 CHAPTER 2 MODEL INFORMATION & ACCESSORIES ... 2-1 MTP810 Ex Model Information ... 2-1 MTP810 Ex Model Specifications ... 2-2 Accessories Replacement Parts List ... 2-3 Accessories Allowed in a Potentially Explosive Environment ... 2-3 Accessories NOT Allowed in a Potentially Explosive Environment...
  • Page 19 Preventive Maintenance... 6-1 Inspection and Cleaning ... 6-1 Cleaning External Plastic Surfaces ... 6-1 APPENDIX A SERVICE INFORMATION...A-1 Servicing MTP810 Ex Portable Radios ...A-1 Level 1 and Level 2 Maintenance ...A-1 Service Information ...A-1 Europe, Middle East and Africa Region ...A-1 European Radio Support Centre (ERSC) ...A-1...

  • Page 20: Copyright

    SCOPE & WARRANTY Scope of this Manual This manual is intended for use by service technicians familiar with similar types of equipment. It contains information required for the installation of the equipment described and is current as of the printing date. Changes which occur after the printing date may be incorporated by a complete manual revision or alternatively as addendum.

  • Page 21: Related Publications

    "return for repair" warranty, a check of the product should be performed prior to shipping the radio back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty.

  • Page 22: Chapter 2 Model Information & Accessories

    MODEL INFORMATION & ACCESSORIES MODEL INFORMATION & ACCESSORIES MTP810 Ex Model Information This manual applies to the following MTP810 Ex, 1 W, TETRA ATEX Portable Radio model: H04PCF6TZ5AN, MTP810 Ex Typical Model Numbering: H Position: Position 1 - Type of Unit...

  • Page 23: Mtp810 Ex Model Specifications

    2 - 2 MTP810 Ex Model Specifications GENERAL ETSI ETS 300 019-1-7 Type Number: 380-430 MHz Temperature Range for Transceiver: Operating: -10 C to +50 C Storage: -40 C to +85 C Battery Types: NNTN7383A Standard 725mAh (Li Ion) Battery Voltage: Minimum: 6.7 Vdc...

  • Page 24: Accessories Replacement Parts List

    MODEL INFORMATION & ACCESSORIES Accessories Replacement Parts List Please refer to the MTP850 Ex & MTP810 Ex Accessory Leaflet (P/N: 6866588D19) for the latest accessory updates. Accessories Allowed in a Potentially Explosive Environment The following accessories can be used in a potentially explosive environment.

  • Page 25: Accessories Not Allowed In A Potentially Explosive Environment

    2 - 4 Accessories NOT Allowed in a Potentially Explosive Environment The following accessories CANNOT be used in a potentially explosive environment. Kit Number Description Chargers NNTN7471A IMPRES SUC W/KOREAN PLUG PMLN5188A IMPRES SUC WITH SMPS EU AC CORD PMLN5194A IMPRES SUC WITH SMPS UK AC CORD PMLN5198A IMPRES SUC WITH SMPS US AC CORD...
  • Page 26 MODEL INFORMATION & ACCESSORIES Kit Number Description Others 66007029001 RF RADIO REAR ANTENNA ADAPTOR 66007029002 BATTERY ELIMINATOR 2 - 5...
  • Page 27 2 - 6 MODEL INFORMATION & ACCESSORIES Notes...

  • Page 28: Chapter 3 Overview

    The process is called digital modulation. Digital Modulation Technology The MTP810 Ex is a TETRA ATEX Portable Radio that can operate in dispatch and phone modes. The radio can also operate in TMO (Trunked Mode Operation) and DMO (Direct Mode Operation) modes. It uses two digital technologies: π/4DQPSK is a modulation technique that transmits information by altering the...

  • Page 29: Voice Compression Technology

    Transmitter Path Description The transmitter circuitry includes a linear class AB Power Amplifier (PA) for the linear modulation of the MTP810 Ex. It includes a Cartesian Loop to enhance its transmitter linearity and reduced splattering power into adjacent channels. OVERVIEW...

  • Page 30: Receiver Path Description

    LNA, Post Filter, SiRF Instant GSCi-5000, RTC, TCXO, Logic Buffer, and Level Shifter. The GPS in the MTP810 Ex is based on the SIRF Instant GSCi-5000, which comprises a standalone ROM-based multimode GPS receiver in a single chip BGA Package.
  • Page 31 3 - 4 Notes...

  • Page 32: Chapter 4 Programming The Radio

    PROGRAMMING THE RADIO 4 - 1 CHAPTER 4 PROGRAMMING THE RADIO NOTE: For programming the radio, refer to TETRA Customer Programming Software (CPS) User’s Guide (P/N: 6802974C10) for MTP810 Ex.
  • Page 33 4 - 2 Notes...

  • Page 34: Chapter 5 Test Setup & Testing

    TEST SETUP & TESTING Any level 3 repairs can deeply affect the performance of the MTP810 Ex and may cause a new tuning procedure. This tuning procedure can be applied by certain authorised Motorola depots where the appropriate TEST & TUNE EQUIPMENT is available.The appropriate TEST &...

  • Page 35: Test Check List

    Registration 380-430MHz Control Channel 380-430MHz Traffic Channel Time Slot Country Code MTP810 Ex ANTENNA RF ADAPTER (P/N: 66007029001) with RF cable (SMA connector, male type) Figure 17 Typical Test Setup Radio Setup 390.125 MHz 390.125 MHz TEST SETUP & TESTING...

  • Page 36: Transmitter Tests

    TEST SETUP & TESTING Test Name Test Setup Network Code Base Color Location Area Min Rx Level Max Tx Level Access Parameter Mobile Power Burst Type Transmitter Burst Power RF Gen Level Burst Power Timing Error Vector Error Frequency Error Call Processing Talk Back 1KHz Test...

  • Page 37: Call Processing Tests

    5 - 4 Call Processing Tests 1. Talk Back 2. Call to Mobile Duplex Test Digital Duplex Test (Tx) Measurement Capabilities: Bar charts (Tx Power, Freq. Err, Vector Rms.), Spectrum Analyser, Power Analyser, Vector Analyser, Vector Diagrams How to Configure the IFR 3902 / IFR 2968 Setup For IFR 3902, perform the following steps to configure the unit with the radio set: 1.
  • Page 38 TEST SETUP & TESTING 5 - 5 Power On Registration: Required Power Off De-registration: Required Priority Cell: Yes Minimum Mode Service: May Be Used Migration: Supported System Wide Services: Normal Mode TETRA Voice Service: Supported Circuit Mode Data Service: Supported (Reserved): Available TETRA Packet Data Service: Available Air Interface Encryption: Not Available...
  • Page 39 4. Press “Setup” soft key and enter the System Parameters Screen. 5. Press “Channel Plan” soft key. 6. Press “Tetra 380+0MS” soft key for MTP810 Ex. The “Control Channel” automatically changes to “3600”; and “Traffic Channel” automatically changes to 3700.
  • Page 40 TEST SETUP & TESTING 5 - 7 System Wide Services: normal mode 18. Press “More” soft key. TETRA Voice Service: supported Circuit Mode Data Service: supported (Reserved): available SNDCP Service: available Air Interface Encryption: not available Advanced Link: not supported 19.

  • Page 41: How To Configure The Ifr 3902 / Ifr 2968 Manual Test Screen

    For IFR 2968, perform the following steps to configure the manual test screen: 1. To enter “Manual test” screen, press “Manual” soft key. 2. For MTP810 Ex, press “Control Channel” soft key. Thereafter, “3605” and press “Control Channel” soft key (IFR 3605 = Rx 390.125000MHz).

  • Page 42: Rf Tests Using Ifr 3902 / Ifr 2968

    RF Tests using IFR 3902 / IFR 2968 Receiver Tests Note: This test requires programming the radio. Refer to TETRA Customer Programming Software (CPS) User’s Guide (P/N: 6802974C10) for MTP810 Ex. For IFR 3902, perform the following steps: 1. Turn the radio ON.

  • Page 43: Transmitter Tests

    5 - 10 Transmitter Tests For IFR 3902, perform the following steps: 1. Press “TAB” soft key to select RF Settings. 2. Enter “-90” for RF Gen Level. 3. Press soft key to ON RF Gen. 4. Press soft key to OFF Pre Amp. 5.

  • Page 44: Call Processing Tests Using Ifr 3902 / Ifr 2968

    TEST SETUP & TESTING Call Processing Tests using IFR 3902 / IFR 2968 Talk Back Before you start this test, make sure that handset and test equipment are configured the same as given in the Transmitter Test. For IFR 3902, perform the following steps: 1.

  • Page 45: Digital Duplex Test (Tx) Using Ifr 3902 / Ifr 2968

    5 - 12 Digital Duplex Test (Tx) using IFR 3902 / IFR 2968 For IFR 3902, perform the following steps: 1. Go to "Menu" of the radio, then select "Contact". After that select "Contact 1". Press "Send" soft key. The following results are displayed on Tx Measurements window. - Power Profile: Passed.
  • Page 46 TEST SETUP & TESTING For IFR 2968, perform the following steps: 1. Go to "Menu" of the radio, then select "Contact". After that select "Contact 1". Press "Send" soft key. The following results are displayed on the IFR “Manual Test” Screen. - Burst Power Required Results: 28-29dbm - Power Profile: Passed - Timing Error: +/-0.25 Symbols.

  • Page 47: Manual Mode Testing

    5 - 14 Manual Mode Testing Preparation for Testing 1. Verify that the radio is turned off. 2. Press the “Left” and “Mute” keys together and then, press the On/Off key to turn the radio on. 3. The display shows “LCD Color test Press Any Key To Proceed”. Tests Note: Any key that will be pressed will cause the test to advance from one step to the next.
  • Page 48 TEST SETUP & TESTING 12. Press any key again. The display shows "Connect accessory: 1. RSM 2. SB9600 3. RS232 Cable 4. Light Headset 5. Heavy Headset 6. Hurric. Headset 7. Skull Mic to the radio and press any key". Connect one of the accessories listed to the UC side connector and press any key.
  • Page 49 5 - 16 22. Press and key .The display shows Emergency Left Menu Right Send Down Every time you press causes the respective display to disappear 23. The display shows "press any key to continue". 24. Press <<<< Every time you press causes the respective display to disappear. 25.

  • Page 50: Charger Recognition Test

    TEST SETUP & TESTING Charger Recognition Test • Turn the radio ON. • Connect the handset to the Desktop Charger. Check whether the LCD display shows “charger connected” and that the keypad backlight is turned ON. • Verify that the battery charger is in progress (the process advance is indicated on the Battery Strength icon).
  • Page 51 5 - 18 Notes...

  • Page 52: Chapter 6 Maintenance

    NOTE: Internal surfaces should be cleaned only when the radio is disassembled for service or repair, and only can be done by Motorola’s Regional Radio Service Centers or Authorized Motorola Service Centers. 6 - 1...
  • Page 53 6 - 2 Notes...

  • Page 54: Appendix A Service Information

    At Level 1 Maintenance, you replace the transceiver and/or accessories and send the faulty transceiver and/or accessories to higher level of maintenance. At Level 2 Maintenance, you replace the transceiver board. The MTP810 Ex portable radios are programmed at the factory. They cannot be tuned at the field service level. Service Information...

  • Page 55: Emea Systems Support Centre (Essc

    Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, it is available from Motorola’s Managed Technical Services (MTS). If no part number is assigned, the part is not normally available from Motorola.

  • Page 56: Recommended Programming Equipment

    SERVICE INFORMATION Recommended Programming Equipment MTP810 Ex CPS MR8.6 CPS (for programming only) Note: Future revisions of the MTP810 Ex CPS tool will be included in this table along with the current revision. Programming Cables / Tools USB Programming cable...
  • Page 57 A - 4 Notes...
  • Page 59 *6866588D13* 6866588D13-A © 2008 by Motorola Inc. All rights reserved. Motorola Technology Sdn Bhd (Co. No. 455657-H) Plot 2 Bayan Lepas Technoplex Industrial Park Mukim 12 S.W.D 11900 Penang, Malaysia. Printed in Malaysia. October 2008...

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