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OM-181 712C
January 2005
Processes
MIG (GMAW) Welding
Description
Weld Control For Spoolmatic Gun
WC-24
Visit our website at
www.MillerWelds.com
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Summary of Contents

  • Page 1

    OM-181 712C January 2005 Processes MIG (GMAW) Welding Description Weld Control For Spoolmatic Gun WC-24 Visit our website at www.MillerWelds.com...

  • Page 2

    ISO 9001:2000 Quality System Standard. particular model are also provided. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1-1. Symbol Usage ............... . 1-2.

  • Page 4

    Declaration of Conformity for European Community (CE) Products NOTE This information is provided for units with CE certification (see rating label on unit). Miller Electric Mfg. Co. Manufacturer’s Name: 1635 W. Spencer Street Manufacturer’s Address: Appleton, WI 54914 USA WC-24...

  • Page 5: Symbol Usage, Arc Welding Hazards

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message. Means “Note”; not safety related. 1-2.

  • Page 6

    D Do not use welder to thaw frozen pipes. D Remove stick electrode from holder or cut off welding wire at contact tip when not in use.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance, California Proposition 65 Warnings

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over, or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.

  • Page 8: Principal Safety Standards, Emf Information

    1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from American Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126 (phone: 305-443-9353, website: www.aws.org). Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard AWS F4.1, from American Welding Society, 550 N.W.

  • Page 9: Signification Des Symboles

    SECTION 2 − CONSIGNES DE SÉCURITÉ − À LIRE AVANT 2-1. Signification des symboles Signifie « Mise en garde. Faire preuve de vigilance. » Cette procédure présente des risques identifiés par les symboles adjacents aux directives. Y Identifie un message de sécurité particulier. Signifie «...

  • Page 10

    LES RAYONS DE L’ARC peuvent cau- ser des brûlures oculaires et cuta- nées. Le rayonnement de l’arc génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) suscep- tibles de causer des brûlures oculaires et cutanées. Des étincelles sont projetées pendant le soudage. D Porter un masque de soudage muni d’un filtre de la nuance adéquate pour se protéger le visage et les yeux pendant le soudage ou pour re- garder (voir les normes de sécurité...

  • Page 11

    2-3. Autres symboles relatifs à l’installation, au fonctionnement et à l’entretien de l’appareil. Risque D’INCENDIE OU D’EXPLO- SION D Ne pas placer l’appareil sur une surface inflam- mable, ni au−dessus ou à proximité d’elle. D Ne pas installer l’appareil à proximité de produits inflammables. D Ne pas surcharger l’installation électrique −...

  • Page 12

    2-4. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, norme ANSI Z49.1, de l’American Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126 (téléphone : (305) 443−9353, site Web : www.aws.org). Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, norme American Welding Society AWS F4.1, de l’American Welding Society, 550 N.W.

  • Page 13: Symbols And Definitions

    SECTION 3 − DEFINITIONS 3-1. Manufacturer’s Rating Label For CE Products MILLER ELECTRIC MFG. CO., APPLETON, WI USA 3-2. Symbols And Definitions NOTE Some symbols are found only on CE products. Output Single Phase Read Instructions Line Connection S/N: 50/60...

  • Page 14: Specifications, Typical Process Connections, Pin Plug Information

    SECTION 4 − INSTALLATION 4-1. Specifications Weld Control Connects Spoolmatic Gun To Constant Voltage (CV) DC Welding Power Source With Contactor For DC Gas Metal Arc Welding (GMAW) Provides 30 VDC Control Circuit Voltage to Gun/Feeder IP Rating: 23 Receptacle For Connecting Gun/Feeder Control Cord Plug 147 743 147 743 Dimensions: 1-3/4 in (44 mm) Long, 5-1/2 in (140 mm) Wide, 7-3/8 in (187 mm) High...

  • Page 15

    4-4. Connecting WC24 To A Millermatic 200 Or Spoolmate 200 NOTE To connect WC24 to a MIllermatic 200 or Spoolmate 200 use Adapter Cord Kit 042 236. 4-5. Weld Control Connections Tools Needed: 1/4 in Notes Insert plug into 14-socket recep- tacle on welding power source, and tighten threaded collar.

  • Page 16: Routine Maintenance, Troubleshooting

    SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance 5-2. Troubleshooting Trouble Pressing gun trigger does not energize Secure plug PLG4 in 14 pin receptacle on welding power source (see Section 4-5). or feed wire. Secure gun plug in Gun Control receptacle RC3 on weld control (see Section 4-5). See Troubleshooting Section of gun and/or welding power source Owner’s Manual.

  • Page 17

    SECTION 6 − ELECTRICAL DIAGRAMS 141 989 Figure 6-1. Circuit Diagram OM-181 712 Page 13...

  • Page 18

    SECTION 7 − PARTS LIST Item Dia. Part Mkgs. Figure 7-1. WC-24 Control ....139 042 BUSHING, strain relief .270/.480 ID x .804mtg hole . . .

  • Page 19

    Warranty Questions? Call LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to 1-800-4-A-MILLER its original retail purchaser that new Miller equipment sold after for your local the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller.

  • Page 20

    File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. 2005 Miller Electric Mfg. Co. 1/05 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters−USA...

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