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Miller Electric Swingarc SS-75D16 Owner's Manual

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SS-75S/D Swingarc
SS-75S12, SS-75S16, SS-75D12, and SS-75D16
OM-230 298A
2006−09
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
(Gas-and Self-Shielding)
Submerged (SAW) Welding
Description
Wire Feeder
(Use with CV Power Sources)
File: MIG (GMAW)

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Summary of Contents for Miller Electric Swingarc SS-75D16

  • Page 1 SS-75S/D Swingarc Visit our website at www.MillerWelds.com SS-75S12, SS-75S16, SS-75D12, and SS-75D16 OM-230 298A 2006−09 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding (Gas-and Self-Shielding) Submerged (SAW) Welding Description Wire Feeder (Use with CV Power Sources) File: MIG (GMAW)
  • Page 2 ISO 9001:2000 Quality System Standard. particular model are also provided. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1-1. Symbol Usage ............... . 1-2.

  • Page 5: Section 1 − Safety Precautions - Read Before Using

    DC constant voltage (wire) welder, 2) a DC manual (stick) welder, or 3) an AC welder with reduced open-circuit volt- age. In most situations, use of a DC, constant voltage wire welder is recommended. And, do not work alone! D Disconnect input power or stop engine before installing or servicing this equipment.
  • Page 6 D Do not use welder to thaw frozen pipes. D Remove stick electrode from holder or cut off welding wire at contact tip when not in use.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over, or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.

  • Page 8: Principal Safety Standards

    1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com). Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard F4.1 from Global...

  • Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION Y Avertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés Symbole graphique d’avertissement ! Attention ! Cette pro- cédure comporte des risques possibles ! Les dangers éven- tuels sont représentés par les symboles graphiques joints.
  • Page 10 LES RAYONS D’ARC peuvent entraî- ner des brûlures aux yeux et à la peau. Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provo- quer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage.

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU D’EXPLO- SION. D Ne pas placer l’appareil sur, au-dessus ou à proximité de surfaces inflammables. D Ne pas installer l’appareil à proximité de produits inflammables. D Ne pas surcharger l’installation électrique −...

  • Page 12: Principales Normes De Sécurité

    2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site In- ternet : www.global.ihs.com). Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard AWS F4.1 de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www.global.ihs.com).

  • Page 13: Section 3 − Introduction

    SECTION 3 − INTRODUCTION 3-1. Specifications Type of Input Welding Power Power Source Type 24 Volts AC Constant Voltage Single-Phase (CV) DC With 14-Pin 10 Amperes And Contactor 50/60 Hertz Control Maximum Height With 4 ft (1.2 m) Post Vertical Lift Of Boom NOTE If feeder is used with a welding power source that does not provide voltage and current feedback through the 14-pin control cable, run-in will be disabled.

  • Page 14: Adjusting Control Tilt Bracket

    4-2. Adjusting Control Tilt Bracket 4-3. Installing Boom And Reel Support Tools Needed: 3/8, 3/4 in OM-230 298 Page 10 Tilt Bracket Rear Pivot Screw Front Screw Loosen rear pivot screw. Remove front screw. Pivot control down- ward to desired viewing angle. Re- place and tighten front screw.

  • Page 15: Installing Wire Guide Extension

    4-4. Installing Wire Guide Extension Tools Needed: 3/8 in 4-5. Equipment Connection Diagram Wire Guide Fitting Bolt Monocoil Liner Wire Guide Extension Tighten bolt to secure liner in wire guide fitting. Do not overtighten bolt and crush liner. ST-152 323 Y Turn Off wire feeder and welding power source.

  • Page 16: Control Box Connections

    4-6. Control Box Connections 4-7. 14-Pin Plug Information Pin* *The remaining pins are not used. OM-230 298 Page 12 Pin Information 24 volts ac with respect to socket G. Contact closure to A completes 24 volts ac contactor control circuit. Circuit common for 24 volts ac circuit.

  • Page 17: Removing Safety Collar And Adjusting Boom

    4-8. Removing Safety Collar And Adjusting Boom Tools Needed: 1-1/8 in 4-9. Gun Recommendation Table Process GMAW − Hard or Cored Wires FCAW − Self-Shielding Wires 4-10. Wire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Standard Increasing Spring Decreasing Spring Pressure For A...

  • Page 18: Installing Drive Rolls

    4-11. Installing Drive Rolls Notes OM-230 298 Page 14 Drive Roll Carrier Ejector Button Drive Roll Pressure Door Assembly Installation Open pressure door assembly. Lift drive roll swing arm. Align drive roll slots with three lobes on drive roll carrier. Insert drive roll onto carrier.

  • Page 19: Installing Pd Continuous Wire Guides

    4-12. Installing PD Continuous Wire Guides PD Continuous Wire Guides: Should be used with .068/.072 in (1.8 mm) and smaller diameter wire for optimal performance. Should be used with PD drive rolls and cannot be used with non-PD (old- style) drive rolls. 70 series wire guides are not compat- ible with 75 series wire feeders.

  • Page 20: Installing Non-Pd (Old Style) Wire Guides

    4-13. Installing Non-PD (Old Style) Wire Guides Installing wire guides with non- PD (old- style) drive rolls Non-PD (old-style) wire guides and drive rolls should be used with 5/64 in (2.0 mm) and larger diameter wire. PD Inlet Guide Intermediate Guide Guide Holder Exit Guide Set Screw...

  • Page 21: Installing Welding Gun

    4-14. Installing Welding Gun Installing gun with Accu-Mate connection Gun Locking Tab Power Clamp Knob Power Pin Groove Gun Connection End Installing gun with Accu-Mate connec- tion Loosen power clamp knob to allow power pin of gun to clear the gun locking tab. When installing gun, the liner should extend into the PD continuous guide (or exit guide if used) as far as possible without interfer-...

  • Page 22: Installing Welding Wire And Adjusting Pressure Drive Setting

    4-15. Installing Welding Wire And Adjusting Pressure Drive Setting Install wire spool. Ad- just tension nut so wire is taut when wire feed stops. Drive Rolls End Of Liner Back Of Gun NONCONDUCTIVE SURFACE No Wire Slip Drive Roll Pressure Adjustment Lever Notch In Lever (Indicates Pressure Settings) Pressure drive settings range from 1 to 8 with...

  • Page 23: Setting Internal Dip Switches

    4-16. Setting Internal DIP Switches Position Settings And Results For DIP Switch S1 On PC1 Run-In Enabled (Factory Default) S1-1 Run-In feature is available. Run-In feature is not avail- X - Means switch may be in either able. X - Means switch may be in either position.

  • Page 24: Equipment Dip Switch Settings (For Models With Meters Only)

    4-17. Equipment DIP Switch Settings (For Models With Meters Only) SECTION 5 − OPERATION 5-1. Operational Terms The following is a list of terms and their definitions as they apply to this wire feeder: General Terms: Cold Wire Jog Feeding wire without contactor or gas valve being energized. OM-230 298 Page 20 Digital Meter DIP Switch Setting Inches/Minute...

  • Page 25: Power Switch

    5-2. Power Switch 5-3. Jog/Purge And Trigger Hold Power Switch 803 153 Jog/Purge Push Button Pressing the Jog/Purge switch al- lows the operator to jog wire without energizing the weld power or gas valve circuit. Jog speed can be adjusted with the Wire Speed control when the unit is jogging wire.

  • Page 26: Voltage Control And Digital Meters (For Models With Meters Only)

    5-4. Voltage Control And Digital Meters (For Models With Meters Only) Notes OM-230 298 Page 22 Voltmeter The voltmeter displays actual or preset voltage from the welding power source through the 14−pin control cable. Voltmeter will not display actu- al or preset voltage if voltage feedback is not provided through the 14-pin control cable.

  • Page 27: Section 6 − Maintenance And Troubleshooting

    SECTION 6 − MAINTENANCE AND TROUBLESHOOTING 6-1. Routine Maintenance n = Check ~ = Clean Every Months l Unreadable Labels ~ Weld Terminals n 14-Pin Cord n Gas Hose and Fittings Every Months ~ Inside Unit ~ Drive Rolls 6-2. Brush Inspection And Replacement Y Disconnect power before maintaining.

  • Page 28: Diagnostics

    6-3. Diagnostics Display On Meter (If Equipped) HELP 11 HELP 12 HELP 13 HELP 14 *Since blink On time and blink Off time are equal in a four-blink cycle, the four−blink sequence appears as constant blinking. Error Indications Error conditions are indicated by LED3 on PC1 or on display (on models with meters).

  • Page 29: Troubleshooting

    6-4. Troubleshooting Trouble Wire feeds, shielding gas flows, but Check interconnecting cord connections. If secure, check cord for continuity and repair or replace electrode wire is not energized. (see Sections 4-5 and 4-6). Wire feeder is on, display does not Check and reset circuit breaker at welding power source.

  • Page 30: Section 7 − Electrical Diagram

    SECTION 7 − ELECTRICAL DIAGRAM 202 246-C Figure 7-1. Circuit Diagram OM-230 298 Page 26...
  • Page 31 Notes Start Your Professional Over 80,000 trained 400 Trade Square East, Troy, Ohio 45373 Welding Career Now! since 1930! 1-800-332-9448 www.welding.org OM-230 298 Page 27...

  • Page 32: Section 8 − Parts List

    SECTION 8 − PARTS LIST Hardware is common and not available unless listed. 804 725-A Figure 8-1. Main Assembly OM-230 298 Page 28...
  • Page 33 Item Dia. Part Mkgs....See Note ....201 319 ..
  • Page 34 Item Dia. Part Mkgs..RC40 ..047 637 ....200 551 ..
  • Page 35 Item Dia. Part Mkgs....070 371 ....200 553 .
  • Page 36 Hardware is common and not available unless listed. 804 729-A Figure 8-3. Boom Assembly OM-230 298 Page 32...
  • Page 37 Item Part Figure 8-3. Boom Assembly (Figure 8-1 Item 13) ..000 527 Plug, 0.875 Inch ..229 276 Boom, Single 12Ft ..229 277 Boom, Single 16Ft .
  • Page 38 Hardware is common and not available unless listed. Item Diagram Part marking ....230 248 ....219 126 .
  • Page 39 Item Diagram Part marking ....223 252 ....190 742 .
  • Page 40 Hardware is common and not available unless listed. *Includes Item 8 Item Part Figure 8-6. Support, Hub & Reel (Figure 8-1 Item 10) ... . 142 399 Support, Reel ..
  • Page 41 OM-230 298 Page 37...
  • Page 42 Notes OM-230 298 Page 38...
  • Page 43 Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions Call below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to 1-800-4-A-MILLER its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in for your local material and workmanship at the time it is shipped by Miller.

  • Page 44: Options And Accessories

    File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. 2006 Miller Electric Mfg. Co. 2006−01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters−USA...

This manual is also suitable for:

Swingarc ss-75d12Swingarc ss-75s12Swingarc ss-75s16

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