Related Manuals for Miller Electric Dimension 652
Summary of Contents for Miller Electric Dimension 652
- Page 1 OM-278 163 769AC 2007−08 Processes Multiprocess Welding Description Arc Welding Power Source Dimension 652 and 812 File: Multi-Process Visit our website at www.MillerWelds.com...
- Page 2 ISO 9001:2000 Quality System Standard. particular model are also provided. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets.
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1-1. Symbol Usage ............... . 1-2. - Page 4 European Community (CE) Products NOTE This information is provided for units with CE certification (see rating label on unit). Manufacturer: Miller Electric Mg. Co. 1635 W. Spencer St. Appleton, WI 54914 USA Phone: (920) 734-9821 European Contact Signature: Dimension Declares that the product:...
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Page 5: Section 1 − Safety Precautions - Read Before Using
DC constant voltage (wire) welder, 2) a DC manual (stick) welder, or 3) an AC welder with reduced open-circuit volt- age. In most situations, use of a DC, constant voltage wire welder is recommended. And, do not work alone! D Disconnect input power or stop engine before installing or servicing this equipment. - Page 6 OM-278 Page 2 D Do not use welder to thaw frozen pipes. D Remove stick electrode from holder or cut off welding wire at contact tip when not in use.
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Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over, or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit. -
Page 8: California Proposition 65 Warnings
1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.) Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other... -
Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés DANGER! − Indique une situation dangereuse qui si on l’évite pas peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou sont expliqués dans le texte. - Page 10 Il reste une TENSION DC NON NÉGLIGEABLE dans les sources de soudage onduleur quand on a coupé l’alimentation. D Arrêter les convertisseurs, débrancher le courant électrique et décharger les condensateurs d’alimentation selon les instructions indiquées dans la partie Entretien avant de toucher les pièces. DES PIÈCES CHAUDES peuvent provoquer des brûlures graves.
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Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
ACCUMULATIONS risquent de provoquer des blessures ou même la mort. D Fermer l’alimentation du gaz protecteur en cas de non-utilisation. D Veiller toujours à bien aérer les espaces confi- nés ou se servir d’un respirateur d’adduction d’air homologué. LES CHAMPS MAGNETIQUES peuv- ent affecter des implants médicaux. -
Page 12: Proposition Californienne 65 Avertissements
LES FILS DE SOUDAGE peuvent provoquer des blessures. D Ne pas appuyer sur la gâchette avant d’en avoir reçu l’instruction. D Ne pas diriger le pistolet vers soi, d’autres per- sonnes ou toute pièce mécanique en enga- geant le fil de soudage. DES ORGANES MOBILES peuvent provoquer des blessures. -
Page 13: Principales Normes De Sécurité
2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www.global.ihs.com). Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard AWS F4.1 de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www.global.ihs.com). - Page 14 OM-278 Page 6...
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Page 15: Section 3 − Definitions
SECTION 3 − DEFINITIONS 3-1. General Precautionary Label A complete Parts List is available at www.MillerWelds.com Warning! Watch Out! There are possible hazards as shown by the symbols. Electric shock from welding electrode or wiring can kill. 1.1 Wear dry insulating gloves. Do not touch electrode with bare hand. -
Page 16: Input Connection Label
3-2. Input Connection Label 1/96 Í Í Í Í 3-3. Electric Shock And Airflow Label 3-4. Nameplate Safety Symbols OM-278 Page 8 Í Í Í Í Í Í Í Í Í Í Í Í S-179 290 S-179 563 Warning! Watch Out! There are possible hazards as shown by the symbols. -
Page 17: Manufacturer's Rating Label For Ce Products
3-5. Manufacturer’s Rating Label For CE Products 3-6. WEEE Label (For Products Sold Within The EU) A complete Parts List is available at www.MillerWelds.com For label location see Section 4-4. Do not discard product (where ap- plicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collec-... -
Page 18: Symbols And Definitions
3-7. Symbols And Definitions NOTE Some symbols are found only on CE products. Amperes Temperature Output Positive High In- ductance Weld Output Terminal Rated No Load Voltage (Average) Primary Current Degree Of Protection Suitable For Areas Of Increased Shock Hazard SECTION 4 −... -
Page 19: Duty Cycle And Overheating
4-2. Duty Cycle And Overheating Overheating 4-3. Volt-Ampere Curves A. *CC Mode SMAW ARC FORCE SMAW ARC FORCE 100 200 300 400 DC Amperes A complete Parts List is available at www.MillerWelds.com 100% Duty Cycle Continuous Welding Reduce Duty Cycle Minutes SMAW GTAW... -
Page 20: Selecting A Location
4-4. Selecting A Location Movement Location And Airflow 18 in (460 mm) OM-278 Page 12 18 in (460 mm) Lifting Eye Lifting Forks Use lifting eye or lifting forks to move unit. If using lifting forks, extend forks beyond opposite side of unit. Rating Label (Non CE Models Only) Use rating label to determine input... -
Page 21: Dimensions And Weights
4-5. Dimensions And Weights Front A complete Parts List is available at www.MillerWelds.com 4 Holes 4 Holes 800 453-A / 801 530 Dimensions Dimensions 30 in (762 mm) Including lift eye 23 in (584 mm) 38 in (965 mm) Including strain relief 35 in (889 mm) 1-1/4 in (32 mm) -
Page 22: Tipping
4-6. Tipping 4-7. 115 VAC Receptacle And Supplementary Protectors 4-8. Weld Output Terminals OM-278 Page 14 Be careful when placing or moving unit over uneven surfaces. Turn power before connecting to receptacle. 115 V 15 A AC Receptacle Power is shared between RC9 and Remote 14 receptacle RC8 (see Section 4-15). -
Page 23: Selecting Cable Sizes
4-9. Selecting Cable Sizes NOTICE − ARC WELDING can cause Electromagnetic Interference. To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor. Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is installed and grounded according to this manual. -
Page 24: Mig (Gmaw) Cable Connections
4-11. Mig (GMAW) Cable Connections Turn Off power before making connections. Polarity: For Electrode Positive (DCEP), connect weld cables as shown. For Electrode Negative (DCEN), typical for Gasless Flux Cored Welding, reverse cable connections at welding power source. For better performance for most GMAW (DCEP and DCEN) applications, it is recommended that weld output connec- tions be made to the Low Inductance weld output terminal. -
Page 25: Mig (Gmaw) And Flux Cored (Fcaw) Cable Connections
4-12. Mig (GMAW) And Flux Cored (FCAW) Cable Connections Turn Off power before making connections. For better performance for most GMAW and (gas shielded) FCAW (DCEP) applications, it is recommended that weld output connections be made to the Low Inductance weld output terminal. -
Page 26: Tig (Gtaw) Cable Connections
4-13. TIG (GTAW) Cable Connections Turn Off power before making connections. For better performance for most GTAW applications, it is recommended that electrode negative (DCEN) weld output connections be made to the high Inductance weld output ter- minal. Make connections as shown. 4-14. -
Page 27: Connecting Remote Control
4-15. Connecting Remote Control 4-16. Electrical Service Guide Input Voltage Input Amperes At Rated Output Max Recommended Standard Fuse Rating In Amperes Normal Operating 3 Min Input Conductor Size In AWG Max Recommended Input Conductor Length In Feet (Me- ters) Min Grounding Conductor Size In AWG Reference: 2005 National Electrical Code (NEC) 1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse. -
Page 28: Placing Jumper Links
4-17. Placing Jumper Links 230 VOLTS 220 VOLTS (FACTORY OPTION) 380 VOLTS Tools Needed: 3/8 in 3/8 in OM-278 Page 20 460 VOLTS 380 VOLTS 400 VOLTS 520 VOLTS 177 159-A Do not overtighten jumper link nuts. Disconnect and lockout/tag- out input power before... -
Page 29: Connecting Input Power
4-18. Connecting Input Power L1 (U) L2 (V) L3 (W) Tools Needed: 3/8 in 3/8 in A complete Parts List is available at www.MillerWelds.com = GND/PE Earth Ground IMPORTANT Input Contactor GND/ PE Earth Ground Installation must meet all National and Local Codes −... -
Page 30: Section 5 − Operation
SECTION 5 − OPERATION 5-1. Controls (Non CE Models) Arc Force (Dig) Control Control increases SMAW short-circuit amperage which allows the operator to use a very short arc length without sticking the electrode. Set control at 0 for normal welding amperage and GTAW applications. -
Page 31: Controls (Ce Models)
5-2. Controls (CE Models) Arc Force (Dig) Control Control increases SMAW short-circuit amperage which allows the operator to use a very short arc length without sticking the electrode. Set control at 0 for normal welding amperage and GTAW applications. Turn clockwise to increase short-circuit amperage. -
Page 32: Section 6 − Maintenance & Troubleshooting
SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance 3 Months Replace unreadable labels. 6 Months Blow out or vacuum inside. During heavy service, clean monthly. 6-2. Fuse F1 Tools Needed: 3/8 in 6-3. Short Circuit Shutdown When contact tip is shorted and sticks to workpiece, the unit output falls to a safe operating level. To resume operation, release gun trigger, turn Off unit, and remove contact tip from workpiece. -
Page 33: Troubleshooting
6-4. Troubleshooting Trouble No weld output; unit completely Place line disconnect device in On position (see Section 4-18). inoperative; pilot light PL1 off. Check for open line fuse(s), and replace if open (see Section 4-18). Check for proper input power connections (see Section 4-18). Check for proper jumper link position (see Section 4-17). -
Page 34: Section 7 − Electrical Diagram
SECTION 7 − ELECTRICAL DIAGRAM Figure 7-1. Circuit Diagram OM-278 Page 26... - Page 35 218 514-B OM-278 Page 27...
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Page 36: Section 8 − Parts List
SECTION 8 − PARTS LIST NOTE A complete Parts List is available on-line at www.MillerWelds.com. 8-1. Recommended Spare Parts Dia. Part Mkgs. Description Quantity Recommended Spare Parts ....156 065 FUSE, crtg .5A 600V time delay . - Page 39 Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions Call below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to 1-800-4-A-MILLER its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in for your local material and workmanship at the time it is shipped by Miller.
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Page 40: Options And Accessories
File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. 2007 Miller Electric Mfg. Co. 2007−01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters−USA...