Related Manuals for Stanley RW30110
Summary of Contents for Stanley RW30110
- Page 1 RW30110 RW30112 RW30120 ROBOTIC WELDER afety peratiOn and aintenance USer'S ManUaL Copyright The Stanley Works 2008 © 69893 4/2013 ver 6...
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Page 3: Table Of Contents
SERVICING THE STANLEY ROBOTIC WELDER: This manual contains safety, operation, and routine mainte- nance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warning. - Page 4 None Special Provisions/Spezielle Bestimmungen/Dispositions particulières/Provisiones especiales/Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA...
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Page 5: Safety Symbols
SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 6: Safety Precautions
SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general maintenance or repairs. - Page 7 SAFETY PRECAUTIONS maintenance work on the machine according to the instructions manual. • Wear a safety harness when working above ground. • Anchor all panels and covers solidly. • Fix the cable to the work piece or work bench with a good metal-on-metal contact as near as possible to the construction.
- Page 8 SAFETY PRECAUTIONS Coatings and the metals they contain can produce toxic fumes when welded. GAS CYLINDERS Cylinders of protective welding gas contain gas under pressure. If a cylinder is damaged, it can explode. As cylinders of gas are part of the welding environment, they should be handled with caution. •...
- Page 9 SAFETY PRECAUTIONS • Do not use welding equipment to defrost frozen pipes. • When not in use, remove the rod from the electrode holder. • Wear grease-free clothing such as leather gloves, a heavy shirt, hemless trousers, safety footwear and headgear. •...
- Page 10 SAFETY PRECAUTIONS • Respect the correct positive (+) and negative (-) terminal polarity of the battery. STEAM from HOT PRESSURISED COOLANTS cause burns to the eyes and skin. Only check the level of the coolant when the motor is cold to avoid being scalded. •...
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Page 11: Operation
OPERATION PREPARING THE RW30 FOR OVERVIEW OPERATION The RW30 is an electric arc welding controller to be used for gas-free sheathed wires. It is unbeatable on railroad worksites CLAW VERSION for performing maintenance and repairs on rails and track devices, railways, tramways, metros, shuttles, etc. 1. -
Page 12: Clamp Version
OPERATION 4. Set anti-slip bolt. CLAMP VERSION 1. Disengage the stop pin on the mounting bracket, insert the rack, adjust to one of the three positions and engage the stop pin. Disengage Stop Pin 5. Assemble the mounting brackets by disengaging the stop pin, inserting the two brackets together and engaging the stop pin to secure. -
Page 13: Connecting The Wire Feed/Welding Tip To The Rw30
OPERATION Adjusting the Clamp CONNECTING THE WIRE FEED/ WELDING TIP TO THE RW30 1. Place the welding tip into the support. 2. Support swivel blocking lever. Summary of steps shown above. 3. Support stick-out lever. SETTING THE STICK OUT The ideal setting is 30 mm. Use the template markers to check for proper distance. -
Page 14: Operating The Rw30 & The Charlie Control Unit
OPERATION OPERATING THE RW30 & THE CHARLIE CONTROL UNIT Display Screen 1. Turn ON the main switch on the RW30. Valid Button 2. Unlock the ON/OFF switch on the Charlie Control Unit Direction located on the right side of the unit. Arrows Stop/Reset Button... - Page 15 TRANSLAMATIC RW30 OPERATION J.SAURON Below are screen examples of scrolling through the alphanumeric character list. 3.1 Screen examples of scrolling through the alphanumeric character list In tracing mode C - - - - - - - - - - A - - - - - - - - - - B - - - - - - - - - - Examples: scrolling up the list A - - - - - - - - - -...
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Page 16: Information On Data Tracking
OPERATION INFORMATION ON DATA TRACKING LANGUAGE SETTING Different languages may be accessed and selected when MANUAL DATA ENTRY the first message “HELLO” appears by using the PLUS key. Translations of the message “HELLO” into different languages Some areas may require manual data entry: according to geographic areas are then displayed each time the PLUS key is pressed. -
Page 17: Operator Dialogue
OPERATION Validate by pressing: OPERATOR DIALOGUE Power up: Memories Test Corrections can be made by pressing: Then: ALIGNMENT HELLO Change language - press the arrows: Note: This is also effective during all welding cycle. To go to the next step, press: CTRL.PROG x.xxx CHARLIE Nxxxxxxx To step back to the previous step, press:... - Page 18 OPERATION Display of the step between each bead, (distance in mm, 1 mm Set point Position O3. The torch cans only moves on the « equals to 0.04 inch) and estimate welding time in minutes. Z » axis. BEADS 1 BY 1 ? YES - VALID TORCH: BEADS 1 BY 1 ?
- Page 19 OPERATION If VALID key is pressed, torch will move to the starting point of the next bead. RETRACTING POINT RETURN TORCH TO INITIAL POINT Selection of Torch position after the welding of each bead (evacuation point). Torch return to starting point and start welding of the next bead.
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Page 20: Stop And Restart Of Welding Cycle
OPERATION If RESET key is pressed: SPACING : x.xx mm NEUTRAL POINT ? WELD.TIME : xxmin TRANSPORT - VALID Display of the step between each bead, (distance in mm, 1 mm Allow to place the torch in « Parking » position. equals to 0.04 inch) and estimate welding time in minutes. - Page 21 OPERATION Set Position O4: -In mode « ALIGNMENT OK » UNVALID POINT RETURN TO PO1 Position O4 must be vertical from Position O1. When the beads number has been modified: ERROR !!! SPACING > xx.x mm The step is bigger than the maximum allowed step. Raise the number of beads.
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Page 22: Equipment Maintenance & Care
TRANSLAMATIC RW30 J.SAURON TROUBLESHOOTING 6 TROUBLE SHOOTING The « ON » TRANSLAMATIC‘s green light does not work PROBABLE CAUSE CHECKS AND REMEDYS « ON/OFF » switch Check its good position and its good working order Alimentation’s cable cutted Check the alimentation’s cable Alimentation’s plug Check the alimentation’s plug Alimentation’s fuse or circuit breaker... - Page 23 TROUBLESHOOTING TRANSLAMATIC RW30 J.SAURON Coder’s pulses defect Check the coder connexion on the right side and on the bottom of the interface card (J3 connector side). Replace the interface card. Axis engine’s cards Check if the card’s lights are alight during a moving command.
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Page 24: Specifications
SPECIFICATIONS RW30110 / RW30112 Power ...............................115V, 60Hz, 175W X Axis Movement ............................400 mm / 15.7 in. Y Axis Movement ............................350 mm / 13.7 in. Length.................................925 mm / 36.4 in. Width ................................650 mm / 25.5 in. Height .................................440 mm / 17.3 in. -
Page 25: Rw30 Heater
RW30 HEATER INSTALLED 2009 OR EARLIER Thermostat Heater Element Front Cover Back Cover Charlie Heater 70722 RW30 COLD WEATHER UPDATE KIT (70716) INCLUDES THE FOLLOWING Part No. Description 70719 Heater Element (110 V, 400 W) 70720 Thermostat (Red) 70718 Back Cover 70717 Front Cover 70721... -
Page 26: Accessories
68211 Wire Feed Cable (0X0) (RW30110BN 69835 PGA Power Supply Cable (Pull Gun) Only) 69833 Lincoln (HD), Wire Feed Cable RW30110 / RW30112 / RW30120 Models Only 69836 Screen for Charlie 65445 Wire Feed Cable 65443 Pull Gun Head 65442... -
Page 27: Spare Parts
SPARE PARTS Trigger Cord 70780 Charlie Box 65446 Power Cord Primary 70781 Charlie Main Board 69889 Rack 66551 Interconnection Board 64969 (Includes Pinion Below) Pinion 66551 Motor Board 64961 (Includes Rack above) Motor/Board Cable 70786 Power Supply 69830 PGA Cable 70787 No/Off Switch 69831 Charlie Cable 68208 Motor X 64963... - Page 28 SPARE PARTS Bearing Y Axis 66533 Pad Clamp 70775 Coupling, Y Axis 66535 Bearing X Axis 64950 Nut 66529 Power Cable (115V) 68209 Male Crosspin Knob M10-45 No Photo 73158 Beam, Souriau 70779 TEMPLATE GUAGE Removing wire feed tip using hex in Template guage for setting the stick Template guage with 4 height set- template guage.
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Page 29: Rw30110 / Rw30112 Parts List & Illustration
RW30110 / RW30112 PARTS LIST & ILLUSTRATION Item Part No. Description Item Part No. Description 64983 Rear Beam 64988 Cover 64984 Front Beam 69818 Left Side Assembly 71473 Ventilation Box 69819 Right Side Assembly 66530 X-Axis Slide Support Platform 69816... -
Page 30: Rw30120 Parts List & Illustration
RW30120 PARTS LIST & ILLUSTRATION Item Part No. Description 66515 Rear Beam 66519 Front Beam 66517 Protection Plate 66531 X-Axis Slide 66528 X-Axis Screw 66529 66535 Coupling Y-Axis 66536 Chain Conduit Clamp for Chain Con- 66537 duite (not show) 66554 Hood 1252... -
Page 31: Rw30110 / Rw30112 / Rw30120 Left Side Illustration
Heater APG11980001 Raising item M/F M435 APG01120144 RW30110 / RW30112 / RW30120 LEFT SIDE ILLUSTRATION Isolating item ATC03920059 Isolating item (push) ATC03920059 Screw TBHC M410 ATC01120233 Washer MU N6 APG01120296 Left Side Assembly Isolating Cap ATC09600002 Part No. -
Page 32: Rw30110 / Rw30112 / Rw30120 Right Side Illustration
Flat slice M14 ( NFE 25 513 ) APG01120036 Flat slice M14 ( DIN 6798 ) APG01120326 Nut HM14 ( DIN 934 ) APG01120200 RW30110 / RW30112 / RW30120 RIGHT SIDE ILLUSTRATION Orange light 10 mm ATC05060108 Right Side Assembly ... -
Page 33: Rw30110 / Rew30112 / Rw30120 Motor Board Illustration
RW30110 / REW30112 / RW30120 MOTOR BOARD ILLUSTRATION Motor Board Assembly Part No. 69817 Item Designation Reference Material Axis card ATC08660012 Item Part No. Description Interconnection card TAF00000001 64961 Motor Board Interconnection card bundle TAF00000023 64969 Interconnection Board Screw CHC M4-10 ( DIN 912 ) -
Page 34: Rw30110 / Rw30112 / Rw30120 Support Platform Illustration
RW30110 / RW30112 / RW30120 TRANSLAMATIC RW30 SUPPORT PLATFORM ILLUSTRATION J.SAURON Repère Désignation Référence Qté Matière Item Part No. Description Plateau mobil TAF04000003 Aluminium Fixation Moteur Y 64986 Support Platform ATC20460001 Aluminium Rail Y TAF04000002 Aluminium ---- Support Platform Assembly... -
Page 35: Rw30110 / Rw30112 / Rw30120 Support Assembly
RW30110 / RW30112 / RW30120 SUPPORT ASSEMBLY Right Support Assembly Part No. 66542 Left Support Assembly Part No. 66543 Charlie Heater Charlie Control Box Part No. 70722 Part No. 65446... -
Page 36: Clamp Assemblies
CLAMP ASSEMBLIES Frog Clamp Assembly Part No. 66546 Right Fixed Clamp Left Pivot Clamp Part No. 66547 Part No. 66548 Right Self Alignment Clamp Part No. 66544 Left Self Alignment Clamp Part No. 66545... -
Page 37: Torch Support
TORCH SUPPORT PARTS LIST & ILLUSTRATION Torch Support Assembly Part No. 69815 Item Designation Reference Material Pinion - Rack Jointed Wrist Assy 25 mm dia. rack shaft ATC20460005 Aluminum Rack ATC21910007 Delrin Torch support hub ATC20460006 Aluminum Rack pinion axis ATC21910006 Stainless steel Torch Clamp... -
Page 38: Torch Support Pull Gun
TORCH SUPPORT (PULL GUN) ILLUSTRATION Torch Support Pull Gun Part No. 69837... -
Page 39: Warranty
WARRANTY IMPORTANT To fill out a Product Warranty Recording form, and for information on your warranty, visit Stanleyhydraulic.com and select the Warranty tab. (NOTE: The warranty recording form must be submitted to validate the warranty). - Page 40 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267-5698 503-659-5660 FAX 503-652-1780 www.stanleyhydraulic.com...