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Triumph Manuals
Motorcycle
Daytona 955i 2002
Service manual
Triumph Daytona 955i 2002 Service Manual
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Table Of Contents
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385
Contents
Table of Contents
Bookmarks
Table of Contents
Contents
General Information
Service Tools and Garage Equipment
Special Service Tools
Full Specification
Torque Wrench Settings
Maintenance
Cylinder Head
Cylinder Head and Valves Exploded View
Cam Cover Exploded View
Camshaft and Camshaft Drive Exploded View
Cylinder Head Description
Cam Cover Removal
Cam Cover Installation
Cam Cover Bolt Release Sequence
Cam Chain Tensioner Removal
Camshaft to Cylinder Head Alignment Marks
Cam Chain Tensioner Installation
Tensioner Plunger Set-Up
Cam Chain Removal
Cam Chain Inspection
Cam Chain Installation
Camshafts Removal
Cam Ladder Bolt Release Sequence
Camshaft and Bearing Cap Inspection
Outrigger Journal Diameter
Standard Journal Diameters
Measuring the Compressed Plastigage
Camshaft Journal Clearance Outrigger
Camshafts Installation
Cam-Cap and Ladder Bolt Tightening Sequence
Valve Clearances
Valve Clearance Measurement
Typical Valve Clearance Chart
Valve Clearance Adjustment
Clearance too Small
Clearance too Large
Cylinder Head Removal
Clutch
Exploded View - Clutch Cover
Exploded View - Clutch Assembly
Exploded View - Clutch Controls
Clutch Cable Removal
Clutch Disassembly
Friction Plate Inspection
Bend/Warp
Assembly
Belleville Washer "Out" Mark
Balancer
Exploded View - Balancer Shaft
Balancer Removal
Balancer Inspection
Balancer Assembly/Installation
Crankshaft, Rods and Pistons
Crankshaft, Connecting Rod, Piston and Liner Exploded View
Exploded View - Crankcase
Engine Removal/Refit
Engine Installation
Crankcases Disassembly
Upper Crankcase Bolt Release Sequence
Lower Crankcase Bolt Release Sequence
Crankcases Assembly
Selector Forks
Crankshaft Removal
Crankshaft Installation
Connecting Rods Removal
Connecting Rods Installation
Connecting Rod Big End Bearing Selection/Crankpin Wear Check
Checking the Measured Clearance
Connecting Rod Bearing Selection
Crankshaft Main Bearing/Journal Wear
Pistons Disassembly
Removing the Gudgeon Pin Circlip
Piston Wear Check
Piston Rings/Ring Grooves
Piston Ring to Ring Groove Clearance Check
Aligning Piston Rings Using the Piston
Piston Assembly
Piston Ring Identification
Cylinder Wear
Test Positions for Bore Wear Check
Cylinder Liners Removal
Cylinder Liners Paint Mark
Cylinder Liners Installation
Transmission
Exploded View, Input and Output Shafts
Exploded View, Sprag Clutch and Starter Gears
Exploded View, Gear Selectors and Drum
Exploded View, Gear Change Mechanism
Selector Shaft, Selector Forks & Drum Removal
Selector Drum Removal
Selector Drum Inspection
Selector Fork to Groove Clearance
Selector Drum Installation
Locating the Selector Drum
Input and Output Shafts Assemblies Removal
Input and Output Shafts Assemblies Installation
Input Shaft Disassembly
Input Shaft Assembly
Pressing on the Input Shaft Bearing
Output Shaft Disassembly
Output Shaft Assembly
Starter Drive Gears/Sprag Clutch Removal
Starter Drive Gears/Sprag Clutch Inspection
Starter Drive Gears/Sprag Clutch Installation
Lubrication System
Exploded View - Sump
Exploded View - Oil Pump and Gears
Exploded View - Daytona Oil Cooler
Exploded View - Speed Triple Oil Cooler
Engine Oil Circuitr - Daytona
Engine Oil Circuit Description
Daytona
Engine Oil Circuit - Speed Triple
Speed Triple
Engine Oil Specification
Triumph Engine Oil
Oil Level Inspection
Oil and Oil Filter Change
Disposal of Used Engine Oil
Oil Pump Removal
Oil Pump Inspection
Oil Pump Installation
Low Oil Pressure Warning Light Switch
Sump Removal
Sump Inspection
Sump Installation
Oil Cooler - Daytona Removal
Oil Cooler - Daytona Inspection
Oil Cooler - Daytona Installation
Oil Cooler - Speed Triple Removal
Oil Cooler - Speed Triple Inspection
Oil Cooler - Speed Triple Installation
Fuel System/Engine Management
Exploded View - Fuel Tank and Pump
Exploded View - Fuel Rail, Throttle and Injectors
Exploded View - Secondary Air Injection Valves and Controls
Exploded View - Exhaust System
Fuel Requirements
Oxygenated Gasoline
Methanol
Ethanol
Calculated Load
Catalyst
Coolant Temperature Sensor
Idle Fuel Trim
Long Term Fuel Trim
Neutral Switch Status
Off Idle Fuel Trim
Short Term Fuel Trim
Engine Management System Description
Engine Management System Sensors
Engine Management System Sensor Locations
Engine Management System Actuators
Engine Management System Actuator Locations
Key to Wiring Circuit Diagram
Key to Wiring Colour Codes
Circuit Diagram - Engine Management System
System Diagnosis
On-Board Fault Detection System
Triumph Diagnostic Tool
Current Data
Freeze-Frame Data
Function Tests
Adjustments
Diagnostic Trouble Codes
Sensor Data
Service Diagnostic Tool
Typical Screen Showing Symbols Examples
Tool Keys
Return Key
Validation Key
Connection and Power-Up
Select Language
Triumph Motorcycles
Switch on Bike Ignition
Data Link Fault Retry?
Service Data - Dealer
Service Data - Date
Main Menu
Diagnostics
Stop Engine
Stored DTCS
Three Options Are Now Available
Freeze Frame
Stored DTCS, Erase All DTC Data
To Select 'Function Tests' from the Main Menu
To Select 'Checks/Adjustments' from the Main Menu
Checks
Build Data
To Access the "Adjustments" Menu
Adjust Tune
Adjust Tune (Closed Throttle Position)
Adjust Tune (Set Adaptive Stepper Position)
Adjust Tune (Set Long Term Fuel Trim)
Update Tune
Update Tune (Confirm Selected)
Restarting Tune Download
Electrical Components
Before Disconnection
When Disconnecting a Connector
When Inspecting a Connector
Engine Control Module
Removal of ECM Connectors
Refitting of ECM Connectors
ECM Connector Pin Numbering
Further Diagnosis
Fault Finding - Non Electrical
Fuel System Adaption
Fuel Tank Removal
Fuel Tank Installation
Fuel Pump Removal
Fuel Pump Assembly
Fuel Filter Removal
Fuel Filter Assembly
Fuel Pressure Regulator
Fuel Pressure Checking
Fuel Delivery System
Airbox Removal
Airbox Inspection
Airbox Installation
Air Filter Element Removal
Air Filter Element Installation
Intake Air Temperature Sensor Removal
Intake Air Temperature Sensor Assembly
Crankshaft Position Sensor Removal
Crankshaft Position Sensor Installation
Throttle Cable Adjustment
Throttle Cable Removal
Throttle Cable Installation
Throttle Bodies/Injectors Removal
Throttle Bodies/Injectors Inspection
Throttle Bodies/Injectors Installation
Throttle Body Balancing
Throttle Position Sensor Removal
Throttle Position Sensor Installation
Exhaust System Removal
Exhaust System Assembly
Secondary Air Injection
System Purpose and Operation
Secondary Air Injection Solenoid Valve Removal
Secondary Air Injection Solenoid Valve Installation
Secondary Air Injection Reed Valves Removal
Secondary Air Injection Reed Valves Inspection
Secondary Air Injection Reed Valves Installation
Evaporative Emissions Control System
Evaporative Control System - Engine off
Evaporative Control System - Engine Running
Cooling System
Exploded View - Cooling System
Coolant
Radiator Hoses
Radiator and Cooling Fan
Coolant Level Inspection
Coolant Replacement
Drainage
Water Pump Removal
Water Pump Inspection
Water Pump Installation
Coolant Pressure Cap Inspection
Thermostat Removal
Thermostat Inspection
Thermostat Installation
Radiator Removal
Radiator Inspection
Radiator Installation
Rear Suspension - Twin Sided Swinging Arm Versions
Exploded View - Swinging Arm
Exploded View - Rear Wheel and Final Drive
Exploded View - Drag and Drop Links
Exploded View - Rear Suspension Unit
Drive Chain Lubrication
Chain Adjustment
Chain Wear Inspection
Rear Suspension Unit Removal
Rear Suspension Unit Inspection
Rear Suspension Unit Installation
Drag Link Removal
Drag Link Installation
Drop Links Removal
Drop Links Inspection
Drop Links Installation
Swinging Arm/Drive Chain Removal
Swinging Arm/Drive Chain Inspection
Swinging Arm/Drive Chain Installation
Final Drive Removal
Final Drive Inspection
Final Drive Installation
Rear Suspension - Single Sided Switching Arm Versions
Exploded View - Single Sided Swinging Arm
Exploded View - Single Sided Swinging Arm Rear Hub
Exploded View - Rear Suspension Units
Exploded View - Single Sided Swinging Arm Drop/Drag Link
Final Drive/Rear Hub and Bearings Removal
Final Drive/Rear Hub and Bearings Inspection
Final Drive/Rear Hub and Bearings Assembly
Final Drive/Rear Hub and Bearings Installation
Staking the Nut
Front Suspension
Exploded View - Front Fork
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This manual is also suitable for:
Speed triple 2002
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